Description
DISCONTINUED
QU10715 1992-1993 Dodge NV4500 4x4 Rear Housing is a genuine New Venture Part for 1992-1993 Ramcharger, Trailduster, W150, W250, and W350 4x4 vehicles with gasoline engines and New Venture NV4500 5 speed manual transmissions. USA Made.
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Dan the Gear Man® Tech Notes:
Housing Specs
Sealants
NV4500 Tools
Conversion Chart
Matching Parts
Applications
Tech Note 1: Housing Specs
QU10715 1992-1993 Dodge NV4500 4x4 Tailshaft housing has casting number 18107. The bolt pattern on the front is the universal NV4500 8 bolt main case to rear housing pattern. The rear 6 Bolt Round Bolt Pattern is the same as used on all Dodge 4x4s from 1980-2012. No Transmission Rear Output Seal is used with this housing. The mounting foot for the transmission mount is drilled for 5/8" bolts.
Tech Note 2: Sealants
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied theadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.
Tech Note 3: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color TM1003 illustrated NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 4: Conversion Chart
NV4500 Transmissions are frequently used for conversion applications. The Table below lists the most popular rear output applications and their associated parts.
Component | 23 Spline Dodge 4x4 |
29 Spline Dodge 4x4 |
31 Spline Dodge 4x2 w/Speedo |
31 Spline Dodge 4x2 No Speedo |
32 Spline GM 4x4 |
35 Spline GM 4x2 Short* |
35 Spline GM 4x2 Long* |
Mainshaft | QU10214 | QA1045 or QU10011 |
QU10013 | QU10013 | QU10098 | QU10719 | QU10212 |
Rear Housing | QU10057 | QU10057 | QU10024 | QU10083 | QU10716 | QU10233 | QU10217 |
5th Gear** | QU10007 QU10086 |
QU10067 | QU10067 | QU10067 | QU10007 QU10086 |
QU10007 QU10086 |
QU10007 QU10086 |
5th Gear Nut Set |
QK1093 QU10097 |
QU10069 | QU10069 | QU10069 | QK1093 QU10097 |
See Yoke Nut |
See Yoke Nut |
Speedometer Drive |
Not Used | Not Used | QU10027 QK1143 |
Not Used | Not Used | QU10177 | QU10177 |
Speedometer Snap Ring |
Not Used | Not Used | QU10330 QK1143 |
Not Used | Not Used | Not Used | Not Used |
Speedometer Sender |
Not Used | Not Used | Contact Dealer |
Not Used | Not Used | QU10228 | QU10228 |
Speedometer O-Ring |
Not Used | Not Used | QU10678 | Not Used | Not Used | incl. with QU10228 |
incl. with QU10228 |
Spacer | Not Used | Not Used | Not Used | Not Used | QU10172 QU10173 |
Not Used | QU10738 |
Bushing or Bearing |
Not Used | Not Used | QU10025 | QU10025 | Not Used | QU50155 | QU50155 |
Bearing Snap Ring |
Not Used | Not Used | Not Used | Not Used | Not Used | QU10319 | QU10319 |
Output Seal | QU10123 | QU10123 | QU10023 | QU10023 | Not Used | QU10720 | QU50204 |
Gasket | TK10519 | TK10519 | Not Used | Not Used | TK30052 | Not Used | Not Used |
Yoke | Not Used | Not Used | QU40700 QU40354 QU40495 |
QU40700 QU40354 QU40495 |
Not Used | QU10184 QU10727 QU30094 |
QU40902 |
Yoke Spline Seal |
Not Used | Not Used | QU10026 | QU10026 | Not Used | QU30009 | QU30009 |
Yoke Washer | Not Used | Not Used | Not Used | Not Used | Not Used | QU30095 | QU30095 |
Yoke Nut | See 5th Gear Nut |
See 5th gear Nut |
See 5th Gear Nut |
See 5th Gear Nut |
See 5th Gear Nut |
QU10181 | QU10181 |
*Electronic, Screw-In Speedometer Sensor
**22 Tooth Mainshaft 5th Gears listed for 1992-2005 Dodge and 1995-2007 GM with 5.61:1 1st gear ratio. 1992-1994 GM with 6.34:1 first gear ratio use 19 Tooth QU10728 Gear. QU10728 is NOT compatible with Dodge 29 and 31 Spline Output Shafts.
Tech Note 5: Matching Parts
Matching Parts for QU10715 Dodge NV4500 4x4 Rear Housing:
QU10106 12 Point Metric Tailshaft Housing Bolt with factory applied Threadlocker
QU10146 Tailshaft Housing Alginment Dowell
TK10519 Transmission to Transfer Case Gasket
QU90003 Anerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra
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