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XV403 1994-1997 Dodge Ram NP241DLD Transfer Case Input Shaft Charts

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Description

XV-403 1994-1997 NP241DLD Transfer Case Input Shaft and Related Parts Charts and Notes for 1994-1997 Dodge Ram 2500 and Ram 3500 4x4 Trucks with New Process NP241DLD (Dodge Light Duty) Transfer Cases. The NP241DLD was used in 1994-2002 Ram 2500 and some 1994-1997 Ram 3500 trucks. It differs from the NP241DHD (Dodge Heavy Duty) Transfer Case in 3 ways.
A) NP241DLD Does NOT Include a mounting pad and drive gear for an optional 6 bolt Power Take Off (PTO)
B) NP241DLD has 1-1/4" wide Drive Chain compared to 1-1/2" for the DHD
C) ALL DLD models have a 1-3/8" x 32 spline rear output shaft. 1996.5 and later DHD models have a 1-5/8" x 31 spline rear output shaft.

NOTE: XV403 no longer features an Input Shaft Exploded View. It has been superseded by XV4002 Complete 1994-1997 NP2421DLD Exploded View.

Links To:
Chart 1: Stock Application Input Shafts
Chart 2: All Engines Manual Transmission to Automatic Transmission Conversions
Chart 3: Diesel and V10 Auto Transmission to Manual Transmission Conversions
Chart 4: V8 Auto Transmission to Manual Transmission Conversions
Chart 5: Notes

Also See:
IDN-400 NP241D Planetary Tooth Differences
IDN-401 NP231, NP233, NP241, NP242 Input Bearing Width Tech Help
IDN-402 Input Shaft High Range Clutch Teeth
IDN-403 NP231/NP241 Input Shaft Chart
IDN-404 ID My 1994-2002 Dodge NP241DLD or NP241DHD Transfer Case.
XV-400 1998-2002 Dodge NP241DHD Input Shaft and Related Parts
XV-401 1998-2002 Dodge NP241DLD Input Shaft and Related Parts
XV-402 1994-1997 Dodge NP241DHD Input Shaft and Related Parts

input-shaft-group-pencil.jpg

Chart 1
1994-1997 Dodge Ram 2500, Ram 3500
New Process NP241DLD
Transfer Case Input Shaft Fitment Chart
for Stock Applications

Transfer Case
Tag Number 

np241dhd-build-tag-cropped.jpg

Fits Specifications
See Notes: 
1 (Spline)
2 (Length)
3 (Bearing Width)
4 (Planetary Tooth Width)

USA
Made
OE Shaft
See
Note 10

Import
Replacement
Shaft
See
Note 10

 52099041 1994-1995
All Engines
RH Series Auto
(also some 1994
Gas V8
NV4500LD)
23 Spline
5-3/64"
Wide Bearing
Wide Planet Teeth

QU50639

 QU51201
see Note 6

 52108503
 52098675

1994.5-1996
Gas V8
NV4500LD
23 Spline
5-3/64"
Wide Bearing
Narrow Planet Teeth

 QU50637

 QU51201

 52105335
 52105368

1995-1997
Gas V8

NV4500LD
 23 Spline
5-3/64"
Narrow Bearing
Narrow Planet Teeth

QU50638OE
 is NLA
see Note 7
 for Options 

QU50638

 52098151
 52105369

1996-1997
All Engines
RE Series Auto
23 Spline
4-5/16""
Narrow Bearing
Narrow Planet Teeth

QU50640

QU52100  
 52099035
 52098530
1994-1995
Cummins
Gas V10
NV4500HD
 29 Spline
5-3/64"
Wide Bearing
Wide Planet Teeth
 QU11480
(NLA, use
QU50477)
QU50477 
see Note 6
 52098504
 52098676
1995-1997
Cummins
Gas V10
NV4500HD 
 29 Spline
5-3/64"
Wide Bearing
Narrow Planet Teeth
QU10889 QU50477
 52105336
 52105370
1996-1997
Cummins
Gas V10
NV4500HD
 29 Spline
5-3/64"
Narrow Bearing
Narrow Planet Teeth
QU10699 QU11464 
 
Chart 2
1994-1997 Dodge Ram 2500, Ram 3500
New Process NP241DLD 
Transfer Case Input Shaft Fitment Chart for
Manual Transmission to Automatic Transmission Conversions
All Engines
See Note 5

Transfer Case
Tag Number

np241dhd-build-tag-cropped.jpg

Convert From Convert To USA
Made
Shaft
  See
Note 10
Import
 Aftermarket 
Shaft
See
Note 10
 52098675
 52108503
 23 Spline-Long
5-3/64" 
Wide Bearing
Narrow Planet
1994.5-1996
Gas V8
NV4500LD
 23 Spline-Short
4-5/16" 
Narrow Bearing
Narrow Planet
1996-1997
Any Engine
46RE Auto
47RE Auto

 QU50640 
+
QU50874 

QU52100
+
QU50874
 

 52105335
 52105368
23 Spline-Long
Narrow Bearing
1995-1997
Gas V8
NV4500LD
23 Spline-Short
Narrow Bearing
1996-1997
Any Engine
46RE Auto
47RE Auto
QU50640
QU52100 
 52098530
 52099035
29 Spline-Long
5-3/64"
Wide Bearing
Wide Planet
1994-1995
Cummins I6
Gas V10
NV4500HD
 23 Spline-Long
5-3/64" 

Wide Bearing
Wide Planet
1994-1995
All Engines
RH Series Auto
QU50639 QU51201
see Note 6
 52098530
 52099035
29 Spline-Long
5-3/64"
Wide Bearing
Wide Planet
1994-1995
Cummins I6
Gas V10
NV4500HD
23 Spline-Short
4-5/16"
1996-1997
Narrow Bearing
Narrow Planet
Any Engine
46RE Auto
47RE Auto
QU50640
+
QU50874
 see Note 6
 
QU52100
+
QU50874
see Note 6

 52098504
 52098676
29 Spline-Long
5-3/64"
Wide Bearing
Narrow Planet
1994-1995
Cummins I6
Gas V10
NV4500HD
23 Spline-Short
4-5/16"
1996-1997
Narrow Bearing
Any Engine
46RE Auto
47RE Auto
QU50640 
+
QU50874
QU52100
+
QU50874
 52105336
 52105370
29 Spline-Long
5-3/64"
Narrow Bearing
Narrow Planet
1994-1995
Cummins I6
Gas V10
NV4500HD
23 Spline-Short
4-5/16"
1996-1997
Narrow Bearing
Any Engine
46RE Auto
47RE Auto
QU50640 QU52100 
Chart 3
1994-1997 Dodge Ram 2500, Ram 3500 
New Process NP241DLD 
Transfer Case Input Shaft Fitment Chart for
Automatic Transmission to Manual Transmission Conversions
In Cummins Diesel and Gas V10 Powered Trucks
See Note 5
Transfer Case
Tag Number

np241dhd-build-tag-cropped.jpg

Convert From Convert To USA
Made
Shaft
  See
Note 10
Import
 Aftermarket 

Shaft
See
Note 10
 52099041  23 Spline Long
5-3/64"
Wide Bearing
Wide Planet
1994-1995

All Engines
RH Series Auto
29 Spline-Long
5-3/64" 
 Wide Bearing
Wide Planet
1994-1997 
Cummins I6
Gas V10
NV4500HD
 QU11480
(NLA, use
QU50477) 
QU50477 
see Note 6
 52098151
 52105369
23 Spline Short
4-5/16"
Narrow Bearing
Narrow Planet
1996-1997

All Engines
RE Series Auto
29 Spline-Long 
5-3/64"
 Narrow Bearing
Narrow Planet
1994-1997 

Cummins I6
Gas V10
NV4500HD
 QU10699  QU11464
Chart 4
1994-1997 Dodge Ram 2500, Ram 3500
New Process NP241DLD 
Transfer Case Input Shaft Fitment Chart for
Automatic Transmission to Manual Transmission Conversions
In Gas V8 Powered Trucks
See Note 5
Transfer Case
Tag Number

np241dhd-build-tag-cropped.jpg

Convert From Convert To USA
Made
Shaft
  See
Note 10
Import
 Aftermarket 

Shaft
See
Note 10
 52099041 23 Spline Long
5-3/64"
Wide Bearing
Wide Planet
1994-1995

All Engines
RH Series Auto
23 Spline Long
5-3/64"
Wide Bearing
Wide Planet
1994-1997

Gas V8
NV4500LD
No
Changes
No
Changes
  52098151
  52105369
23 Spline Short
4-5/16"
Narrow Bearing
Narrow Planet
1996-1997

All Engines
RE Series Auto
23 Spline Long
5-3/64"
 Narrow Bearing 
Narrow Planet
1994-1997
Gas V8
NV4500LD
QU50638OE
 is NLA
see Note 7
 for Options 
QU50638

 

Chart 5
Notes for 1994-1997 Dodge NP241DLD Stock, Replacement, and Conversion Input Shaft Chart

Note 1 Spline Count Note 2 Input Length Note 3 Bearing Width Note 4 Planetary Tooth Width Note 5 1994-1997
Note 6 Replacing A Wide Tooth Input Note 7 MT 23 Spline Input Note 8 Front Case Incls Note 9 Pilot Bearing Note 10 USA vs Import
 xv400-n1-i1.jpg
Click Here for 
Detailed Image
Note 1: Stock NP241DLD Transfer Case Input Spline Count for all automatic transmission equipped 1994-2002 Ram 2500, Ram 3500 4x4s is 23. For manual transmission equipped 4x4 models with gas V8 engines, all 1994-1997 models used a 23 spline input. Diesel and V10 powered trucks with either NV4500HD 5 speed manual transmissions all have 29 spline transfer case input shafts.
 idn403-2.jpg
Click Here for Photo.

Note 2: NP241DLD Transfer Case Input Shaft Length: For the 1996-1997 model years, an input shaft with an approximate over all length of  4-5/16” is used with all 46RE and 47RE automatic transmissions. 1994-1995 RH series automatic transmission AND ALL 1994-1997 Manual transmission applications have input shafts that are about 5-3/64” long. To provide a simpler reference dimension, some of our parts descriptions and notes may refer to the 4-5/16" shaft as a 4-1/4" shaft. Likewise, a 5-3/64" shaft may be referred to as a 5" or 5-1/8" shaft length. 

 idn-401-i1-1600.jpg

Note 3: Input Bearing Width: NP241DLD Transfer Cases were built with input shafts  using either a narrow (5/8” wide) or wide (15/16” wide) Input Ball Bearing. While a narrow bearing cannot be used on an input made for the wide bearing and visa-versa, the combined matching bearings and shafts are totally interchangeable. For example, If you are doing a manual transmission swap on a 1998 Automatic transmission equipped Cummins powered truck with NP241DLD Assembly number 52098151, you can replace the original QU50640 23 Spline Input Shaft/QU50874 Narrow Bearing with QU10889 29 Spline Input Shaft/QU50873 Wide Bearing. See IDN-401 for more information.

 idn-400-planet-tooth-detail-1600-crop-lq.jpg
Click Here for Detailed Photo

Note 4: Planetary Tooth Width: Most 1994-1995 and possibly some very early 1996 Dodge New Process NP241DLD transfer cases have a wide cut planetary gear set. While the planetary gear tooth profile is visibly different from the 1994-2002 narrow tooth planetary gears, the diameters of the 3 pieces (Input, Planetary, Annulus) are also slightly different.  The 1994-1995 NP241DLD Wide Tooth Planetary is QU11481. The narrow tooth planetary used through 2002 is QU50153. See IDN-400 for more information.

 1994-ram-2500-cropped.jpg

Note 5: 1994-1997 Only: The conversion chart covers transfer case input changes for 1994-1997 model year transmission swaps in Dodge Ram trucks with NV4500, 46RH, 47RH, 46RE, and 47RE transmissions. Other applications may require different parts.

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