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QK1107 Shift Rail Plug Kit for 1996.5-2007 NV4500 Top Covers

Torque King Rebuild Kits
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$11.98
SKU:
661107
UPC:
198345276898
Condition:
New
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Description

QK1107 NV4500 Late Shift Rail Plug Kit fits most 1996 and all 1997-2007 GM and Dodge New Venture NV4500 5 speed manual transmission shift covers. Cup Type Plug with Pre-applied sealant patch. Kit includes 3 cup-type plugs. USA Made.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Not Reusable
Fits
Tech Help
Matching Parts

Lubricants, Sealants, Threadlockers
NV4500 Tools
Applications

Tech Note 1: Not Reusable
Shift Rail Plugs are not reusable.

Tech Note 2: Fits
QK1107 fits mid to late production New Venture NV4500 shift cover assemblies that use cup type plugs to seal the shift rail bores. See QK1106 for 1992-1995 Shift Covers that use convex plugs.

Tech Note 3: Tech Help
The shift cover on NV4500 transmissions was not designed to be disassembled. No factory provisions are provided for removing the 1-2 and 3-4 forks and rails. That does not mean it cannot be done. My fully illustrated, step-by-step, TM1003 NV4500 Shop Manual details proven service procedures for NV4500 shift cover disassembly and reassembly on pages 72-84.

Tech Note 4: Matching Parts
Matching Parts for QK1106 NV4500 Plug Kit:
QU10081 1st-2nd Synchro Clutch Ring
QU10131 Shift Tower Seal or Boot for 1992-1997 Top Covers with Integral Towers
QU10219 1-2 Shift Rail
QK1145 Late Top Cover Service Kit for 1996-2007
QK1108 Top Cover Roll Pin Kit
QU10222 Top Cover Small Parts Kit
QU10186 Plunger, Shift Rail Detent Except 2002-2007 GM
QU10110 Poppet Spring, Green Medium Compression
QU10160 Top Cover Oil Baffle
QU10052 1-2 Shift Fork
QU10032 OE 3-4 Fork or QU10082 Replacement 3-4 Shift Fork
QU10230 3-4 Shift Rail except 2002-2007 GM
QU10080 Reverse Shift Fork for 1992-1997 Covers with Integral Shift Towers
QU10050 Reverse Shift Fork for 1994.5-2007 Covers with Bolt-On Shift Towers
QU10220 5th-Reverse Shift Rail
QK1123 Shift Stub Kit
QK1027 Shift Lever and Stub Kit
QU10262 Bare Cover Plate for 1992-1997 Transmissions with Integral Shift Tower
QU10263 Bare Cover Plate for 1995-2007 Transmissions with Bolt-On Towers
QK1094 Reverse Shift Fork Pad Kit for 1992-1997 Reverse Forks with Straight Tips
QK1095 Reverse Shift Fork Pad Kit for 1997-2007 Reverse Forks with Curved Tips
QU90020 NV4500 Manual Transmission Oil

Tech Note 5: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions:
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Tech Note 6: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

 

Applications

Chevy and GMC:
2500, 3500 with NV4500 5 Speed Manual Transmission: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge:
Ram 2500, Ram 3500 with NV4500 5 Speed Manual Transmission: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.

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