Description
QU10080 Early NV4500 Reverse Shift Fork with Shift Detent for all 1992-1997 Dodge and 1992-1995 GM New Venture NV4500 5 speed manual transmissions with top covers that have integral shift towers. This is a replacement fork with solid cast iron wear pads. Imported.
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Dan the Gear Man® Tech Notes:
Product Note
To Replace
Sealants
NV4500 Tools
Matching Parts
Applications
Tech Note 1: Product Note
QU10080 is a replacement NV4500 Reverse Fork that replaces QU10718 original New Venture Fork. The wear pads are part of the Fork so you do NOT need to order the original equipment QK1094 Pad Set. QU10080 fits 1997 and prior NV4500 transmission top covers that have integral shift towers. Applications would include all 1992-1997 Dodge, all 1992-1993 GM, and those 1994-1995 GM transmissions with the integral shift tower.
Tech Note 2: To Replace
To replace the reverse shift fork, the reverse/fifth shift rail needs to be removed from the top cover. To remove the rail, you first need to remove a non-reusable plug from the rear of the cover. 1992-1995 covers require QK1106 Early Plug Kit. 1996-1997 covers need QK1107 Late Plug Kit.
Tech Note 3: Sealants
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Tech Note 4: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS | ||||||
Component | 23 Spline Dodge 4x4 NV4500LD | 29 Spline Dodge 4x4 NV4500HD | 30 Spline Dodge 4x2 NV4500LD | 31 Spline Dodge 4x2 NV4500HD | 32 Spline GM 4x4 | 35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 | QT2002 | QT2001 QT2036 | QT2002 QT2028 | 1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt | N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL | Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS | ||||||
Countershaft Front Bearing Cup Installer | QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 5: Matching Parts
Matching Parts for QU10080 Reverse Fork:
QU10039 Reverse Clutch Ring
QK1106 Early Plug Kit for 1992-1995 Covers
QK1144 Early Top Cover Service Kit for 1992-1995
QK1107 Late Plug Kit for 1996-1997 Covers
QK1145 Late Top Cover Service Kit for 1996-1997
QK1108 Top Cover Roll Pin Kit
QU10262 Bare Top Cover Plate
QU10222 Top Cover Small Parts Kit
QU10220 5th-Reverse Shift Rail
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
VSG1003DVD NV4500 Overhaul Video
Applications:
Chevy and GMC:
All C and K Series Trucks with NV4500 Transmission: 1992, 1993
All C and K Series Trucks with Integral Shift Cover type NV4500 Transmission: 1994, 1995
Dodge and Ram:
Ramcharger, D150, W150, D250, W250, D350, W350 with NV4500 Transmission: 1992, 1993
Ram 2500, Ram 3500 with Manual Transmission: 1994, 1995, 1996, 1997
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