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1977.5-1979 Ford NP205 Small Parts, Plugs, Shims

Find and purchase top-of-the-line 1977.5-1979 Ford NP205 shaft shims, plugs and other small parts. When it comes to keeping your truck reliable and in the best condition for demanding jobs, you must stay up-to-date with regular maintenance. That means tackling the smallest repairs that require help from NP205 shims or other tiny components. Don't risk putting yourself in a situation with an expensive repair. Browse our selection of NP205 plugs or NP205 idler shims and order now!

Often the difference between a poor rebuild and a good one comes down to this question: Did you replace all the small parts or not? We stock the NP205 idler shaft shims plus just about every other small part that is still available for the NP205. From NP205 case plugs to thrust washers we have the small parts that your transfer case needs.

Nuts: All the shaft nuts on NP205 transfer cases are prevailing torque lock nuts. As a rule, these types of nuts lose a percentage of their locking ability every time they are reused. For maximum yoke retention, always replace your shaft nuts when rebuilding your transfer case or performing yoke or seal service. NP205 yokes are an easy slip fit on the shaft splines so it is not uncommon to find a yoke that has worn into the washer. If your flat washer or flange nut shows ANY evidence of wear from the yoke splines, REPLACE IT!

Thrust Washers: One of the most common parts to find worn out in an NP205 is the thin, tanged low gear thrust washer. The original part was made from a soft material similar to engine main bearings. Quite often, the bent over tang will be broken and/or the low gear rollers will have worn a groove in the face. Replacement tanged thrust washers are stamped steel. The clover-leaf shaped high gear thrust washer gets clamped between the front output bearing and front yoke, so it rarely needs replacement unless the yoke is loose.

1977.5-1979 Ford NP205 Small Parts, Plugs, Shims

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  • QU50162 3/8" Deep Cup Plug for NP200, NP201, early NP205 Torque King 4x4 QU50162 3/8" Deep Cup Plug for NP200, NP201, early NP205 Torque King 4x4
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    QU50162 3/8" Deep Cup Plug for NP200, NP201, early NP205

    50162
    $0.98
    QU50162 3/8"  Deep Cup NP205 Case Access Soft Plug for the shift fork pin and interlock holes in early production NP205 cases. QU50162 Steel Plug is a USA made deep cup soft plug that is an essential part when rebuilding New Process NP200, NP201,...
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  • QU50224 Large NP205 Transfer Case Access Hole Plug Approx 7/16" OD Torque King 4x4 QU50224 Large NP205 Transfer Case Access Hole Plug Approx 7/16" OD Torque King 4x4
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    QU50224 Large NP205 Transfer Case Access Hole Plug Approx 7/16" OD

    50224
    $2.98
    QU50224 Large Deep Cup NP205 Case Access Hole Soft Plug for the shift fork pin and interlock holes in late 1970's to 1993 New Process NP205 cases. Diameter is approximately 0.447". Sold individually, but Requires 4 per case. (Included in application...
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  • QU10512 Front Output Flange Lock Nut for NPG and NVG Transfer Cases Torque King 4x4 QU10512 Front Output Flange Lock Nut for NPG and NVG Transfer Cases Torque King 4x4
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    QU10512 Front Output Flange Lock Nut for NPG and NVG Transfer Cases

    10512
    $15.98
    QU10512 New Process and New Venture Front Output Shaft Flanged Lock Nut for 1975-2002 Chevy, Dodge, Ford, GMC, and Jeep Full Size 4x4 trucks with New Process and New Venture NP205, NP208, NP241C, NP241D, NP241DLD, NP241DHD, NV271, and NV273 part time...
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  • QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts Torque King 4x4 QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts Torque King 4x4
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    QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts

    2036
    $17.98
    QK2036 New Process Transfer Case Shaft Nut and Washer Set replaces worn or damaged New Process Gear (NPG) NP203 and NP205 32 spline output/remote input or idler shaft hardware. Kit includes Hardened Washer and Special USA made Tri-Lobe original equipment...
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  • TKA2053 9 Piece Idler Gear and Output Shaft Shim Kit Torque King 4x4 TKA2053 9 Piece Idler Gear and Output Shaft Shim Kit Torque King 4x4
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    TKA2053 9 Piece Idler Gear and Output Shaft Shim Kit

    2053
    $39.98
    TKA2053 9 Piece Idler Gear and Output Shaft Shim Kit contains an assortment of shims from 0.004" to 0.040" for precise adjustment of your New Process NP205, NP200, or NP201 gear drive Transfer Case Idler Gear end-play. Also used on NP200 and NP201 rear...
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  • QU10104 Transmission Breather and Vent Assembly for NPG, NVG Torque King 4x4 QU10104 Transmission Breather and Vent Assembly for NPG, NVG Torque King 4x4
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    QU10104 Transmission Breather and Vent Assembly for NPG, NVG

    10104
    $14.98
    QU10104 Breather Vent and Hose Assembly for New Process and New Venture is a New Old Stock (NOS) genuine New Venture Gear Replacement Vent assembly with a short hose that is specific to NV4500 5 speed manual transmissions, but it also fits NV5600 6...
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  • QU11092 90° Breather Vent for NPG/NVG Transfer Cases & Transmissions Torque King 4x4 QU11092 90° Breather Vent for NPG/NVG Transfer Cases & Transmissions Torque King 4x4
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    QU11092 90° Breather Vent for NPG/NVG Transfer Cases & Transmissions

    11092
    $3.98
    QU11092 90° Breather Vent for New Process/New Venture Transfer Cases and Transmissions including Chevy/GMC NV241C, Dodge NP231 series, NP241 series, NV271D, NV273D and Ford NV271F, NV273F Transfer Cases is a genuine original equipment press-in 90...
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    $3.98
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  • QU30040 Vent Fitting for 5/16" Hose Torque King 4x4 QU30040 Vent Fitting for 5/16" Hose Torque King 4x4
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    QU30040 Vent Fitting for 5/16" Hose

    30040
    $5.98
    QU30040 Vent Fitting for 5/16" Hose fits most axle, transmission, and transfer cases with 5/16" vent hoses. Also see QU10104 Vent and Hose Assembly Need More Info? Use the handy Links below to access over 40 years of Dan's product and...
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  • QU10316 Shaft Anti-Rotation Pin NP205 NV4500 Torque King 4x4 QU10316 Shaft Anti-Rotation Pin NP205 NV4500 Torque King 4x4
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    QU10316 Shaft Anti-Rotation Pin NP205 NV4500

    10316
    $3.21
    QU10316 New Process NP205 Transfer Case Low Gear and NV4500 Transmission Shaft Anti-Rotation Pins. One of these tiny, genuine NPG, Hardened Steel Pins is used in each output shaft to prevent your QU50256 Low Gear Thrust Washers from rotating on your...
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    $3.21
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  • QU10504 Shaft Nut for NP200, NP201, NP202, NP203 NP205 Transfer Cases Torque King 4x4 QU10504 Shaft Nut for NP200, NP201, NP202, NP203 NP205 Transfer Cases Torque King 4x4
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    QU10504 Shaft Nut for NP200, NP201, NP202, NP203 NP205 Transfer Cases

    10504
    $19.98
    QU10504 NP200, NP201, NP202, NP203, NP205 Transfer Case Shaft Lock Nut  is a USA Made, 7/8" Extra Fine Thread, Low-Profile, OE Spec Hex Lock Nut for Threaded Output, Counter Shaft, or Remote Input shafts on New Process NP200, NP201, NP202, NP203,...
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  • QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions Torque King 4x4 QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions Torque King 4x4
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    QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions

    50191
    $6.98
    QU50191 Chip Magnet for New Process, New Venture Transfer Cases and Transmissions is a genuine original equipment Chip Magnet that fits a host of Transmission and Transfer Cases manufactured by Muncie, New Process Gear, New Venture Gear, and Magna...
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  • QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4 QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4
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    QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205

    10988
    $9.98
    QU10988 0.010" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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