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1977.5-1979 Ford NP205 Small Parts, Plugs, Shims

Find and purchase top-of-the-line 1977.5-1979 Ford NP205 shaft shims, plugs and other small parts. When it comes to keeping your truck reliable and in the best condition for demanding jobs, you must stay up-to-date with regular maintenance. That means tackling the smallest repairs that require help from NP205 shims or other tiny components. Don't risk putting yourself in a situation with an expensive repair. Browse our selection of NP205 plugs or NP205 idler shims and order now!

Often the difference between a poor rebuild and a good one comes down to this question: Did you replace all the small parts or not? We stock the NP205 idler shaft shims plus just about every other small part that is still available for the NP205. From NP205 case plugs to thrust washers we have the small parts that your transfer case needs.

Nuts: All the shaft nuts on NP205 transfer cases are prevailing torque lock nuts. As a rule, these types of nuts lose a percentage of their locking ability every time they are reused. For maximum yoke retention, always replace your shaft nuts when rebuilding your transfer case or performing yoke or seal service. NP205 yokes are an easy slip fit on the shaft splines so it is not uncommon to find a yoke that has worn into the washer. If your flat washer or flange nut shows ANY evidence of wear from the yoke splines, REPLACE IT!

Thrust Washers: One of the most common parts to find worn out in an NP205 is the thin, tanged low gear thrust washer. The original part was made from a soft material similar to engine main bearings. Quite often, the bent over tang will be broken and/or the low gear rollers will have worn a groove in the face. Replacement tanged thrust washers are stamped steel. The clover-leaf shaped high gear thrust washer gets clamped between the front output bearing and front yoke, so it rarely needs replacement unless the yoke is loose.

1977.5-1979 Ford NP205 Small Parts, Plugs, Shims

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  • QU50772U Used Case Magnet Retainer Clip Torque King 4x4 QU50772U Used Case Magnet Retainer Clip Torque King 4x4
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    QU50772U Used Case Magnet Retainer Clip

    50772
    $10.48
    QU50772U Used Case Magnet Retainer Clip for NP205 transfer cases and other New Process Transfer Cases and Transmissions. Good used takeout part we saved from NP205 cases we used for parts. USA Made. Sold individually. Need More Info? Use the handy...
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  • QU8096060 3/8-16 x 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt Torque King 4x4 QU8096060 3/8-16 x 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt Torque King 4x4
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    QU8096060 3/8-16 x 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt

    8096060
    $1.98
    QU8096060 3/8-16 x 1/2 USA Made Grade 8 Coarse Thread Hex Head Bolt Made of heat treated alloy steel Tensile strength: minimum 150,000 psi Cold rolled, Class 2A threads, washer faced, machine pointed Rockwell hardness: C32-38 Meets SAE J429 Grade 8,...
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  • QU50256 NLA NP205 Thick, Cast Iron Low Gear Thrust Washer Torque King 4x4
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    QU50256 NLA NP205 Thick, Cast Iron Low Gear Thrust Washer

    50256
    $6.98
    QU50256 New Process NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer is precision ground. Two used per case, except GM synchronized models use one. Sold Individually. Available While Supplies Last: QU50256U Used NP205 Transfer Case...
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  • QU20125 NP205 Transfer Case Idler Gear Spacer Torque King 4x4
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    QU20125 NP205 Transfer Case Idler Gear Spacer

    20125
    $20.98
    SOLD OUT, SEE QU20125U USED QU20125 NP205 Transfer Case Idler Gear Spacer is a New Old Stock (NOS) genuine NPG part that fits between the Idler Gear Bearings on all New Process NP205 gear drive Transfer Cases. USA Made. Also See: QU20125U Used...
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  • QU50256U Used NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer Torque King 4x4 QU50256U Used NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer Torque King 4x4
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    QU50256U Used NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer

    5550256
    $9.98
    QU50256U Used New Process NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer. Two used per case, except GM synchronized models use one. Sold Individually. Limited supply. Also see low cost QU50841 Aftermarket Replacement Cast Iron Low Gear...
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  • QU11092U Used 90° Breather Vent for NPG/NVG Torque King 4x4 QU11092U Used 90° Breather Vent for NPG/NVG Torque King 4x4
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    QU11092U Used 90° Breather Vent for NPG/NVG

    5511092
    $2.50
    QU11092U Used 90° Breather Vent for New Process/New Venture Transfer Cases and Transmissions including Chevy/GMC NV241C, Dodge NV271D, NV273D and Ford NV271F, NV273F Transfer Cases is a genuine original equipment press-in 90 degree Breather Vent...
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  • QU21031 Upper Mount Torque King 4x4 QU21031 Upper Mount Torque King 4x4
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    QU21031 Upper Mount

    21031
    $69.98
    QU21031 Upper Transfer Case Steady Rest Isolator Mount 1973-1979 Ford 4x4s with NP205 Part Time transfer Cases Also used for 1966-1972 Ford Bronco Dana 20 Transfer Cases
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  • QK2168U Used Set of 6 Used PTO Cover Bolts Torque King 4x4 QK2168U Used Set of 6 Used PTO Cover Bolts Torque King 4x4
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    QK2168U Used Set of 6 Used PTO Cover Bolts

    383
    $3.98
    QK2168U Set of 6 Used PTO Cover Bolts for most Borg Warner, Muncie, and New Process Transmissions or Transfer Cases with SAE Pattern, 6 Bolt Stamped Steel PTO Covers. These Bolts will fit just about any U.S. built 4 or 5 speed manual transmissions and...
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  • QU21032 Lower Mount Torque King 4x4 QU21032 Lower Mount Torque King 4x4
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    QU21032 Lower Mount

    21032
    $44.98
    QU21032 Lower NP205 Transfer Case Steady Rest Isolator Mount for 1973-1979 Ford 4x4s
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  • QU8096075 3/8-16 x 3 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt
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    QU8096075 3/8-16 x 3 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt

    8096075
    $1.98
    QU8096075 3/8-16 x 3 1/2 USA Made Grade 8 Coarse Thread Hex Head Bolt Made of heat treated alloy steel Tensile strength: minimum 150,000 psi Cold rolled, Class 2A threads, washer faced, machine pointed Rockwell hardness: C32-38 Meets SAE J429...
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  • QU90056 12 point 5/16" x 1" Coarse Thread Hardened Bolt QU90056 12 point 5/16" x 1" Coarse Thread Hardened Bolt
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    QU90056 12 point 5/16" x 1" Coarse Thread Hardened Bolt

    90056
    $3.98
    QU90056 5/16" x 1" Fully Threaded 12 Point Coarse Thread Bolt for NPG Transfer Case Retainers and other popular applications. 5/16" 12 point Head, 18 threads per inch (UNC or Coarse Thread), full length threads. 170,000 P.S.I. minimum tensile strength...
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