TK2127 Premium Master Overhaul Kit for 1999-2004 Ford NV273F

TK2127 Torque King® Premium Quality Master Overhaul Kit for 1999-2004 Ford NV273F Electric Shift Transfer Cases in Ford Excursions and Super Duty® F250, F350, F450, F550 4x4 trucks. Restore to like new transfer case performance and reliability by replacing all the normal wear items and small parts as part of a thorough and complete overhaul. Each Kit includes all the original equipment quality Bearings, Seals, O-rings, Planetary Thrust Washers, Shift Fork Pads, Snap Rings, Oil Pump Pickup, Drive Chain, and Output Shaft Locknuts needed to do a first class rebuild on your heavy-duty Ford 4x4's transfer case. Ball Bearings Made in Japan, Seals and most other parts Made in U.S.A. or Mexico.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Kit Components
Gasket
Matching Parts
New Venture/New Process/Magna
Applications

Tech Note 1: Kit Components
Itemized Parts List for TK2127 Ford NV273F Master Overhaul Kits:
Ball Bearings: Input (QU50250), Rear Output (QU50249), Front Output (QU10906)
Needle Bearings: Input Pilot (QU10904), Front Output Rear (QU50502)
Rear Output Bearing : (QU20190)
Shaft Seals: Input (QU50254), Rear Output (QU20041), Front Output (QU20041)
Other Seals: Oil Pump (QU50177)
O-Rings: Poppet (QU10800), Switch (QU10800), Oil Pump Inlet (QU10802), Shift Support (QU50674)
Shift Motor O-Rings: Motor to Support (QU50678), Shaft Inner (QU10825), Shaft Outer (QU10824)
Shift Support Shim Gasket: (QU10950)
Thrust Washers: Planet Front (QU10900), Planet Rear (QU10572)
Range Shift Fork Pads: Range (2 QU10951), Center (QU50673), Tip (2 QU10164)
Mode Shift Fork Pads: Center (QU10670), Tip (2 QU10164)
Sprocket Snap Rings: (3 QU10905), 2005-2012 (3 QU10902)
Input Snap Rings: Shaft (QU10952), Bearing (QU10907)
Mainshaft Snap Rings: Shaft (QU10908), Output Bearing (QU10909)
Mainshaft Mode Hub Snap Ring: QU10872F
Front Output Snap Rings: Shaft (QU10600), Output Bearing (QU10910)
Planetary Snap Ring: QU10814
Morse® Drive Chain: QU50255
Oil Pump Pickup: QU10973
Output Nuts: Front Output Nut (QU10512), Rear Output Nut (QU50681)
Miscellaneous: Threadlocker (S24200), RTV Sealant (QU90006)
Transmission to Transfer Case Gasket: TK20255

Tech Note 2: Gasket
TK20255 transmission to transfer case gasket was used on automatic transmission equipped Excursions and 1999-2004 Super Duty® models, and it is included in TK2127 Kits for 1999-2004 models.

Tech Note 3: Matching Parts
Alternative Kits for 1999-2007 are:
TK2122/TK2125 Torque King® NV273F Basic, Premium Quality Bearing and Seal Kits
TK2126/TK2130 Torque King® NV273F Complete, Premium Quality Bearing and Seal Kits
TK2537/TK2538 Torque King® NV273F Complete Rebuild Kits

Tech Note 4: New Venture/New Process/Magna
When Ford (1999 models) and Dodge (2003 models) first used NV271 and NV273 transfer cases, New Process Gear (NPG) of East Syracuse N.Y was part of New Venture Gear (NVG). When NVG dissolved, NPG continued on under Chyrsler. Chyrsler subsequently sold the production rights to Magna, a Canadian automotive parts company. All these name changes are confusing, but the important thing to know is a specific assembly number for any 271F, 271D, 273D, and 273F transfer case is the same and uses the same replacement parts regardless if it was built by New Venture, New Process, or Magna.

Applications
Ford New Venture NV273 Electric Shift Transfer Cases: 1999, 2000, 2001, 2002, 2003, 2004