Description
QU11143 Wide Input Bearing Dodge New Process NP241DHD Transfer Case Front Case Sub-Assembly is specific to 1999.5-2002 Dodge Ram 2500 and Ram 3500 4x4 trucks with New Process NP241DHD, manual shift, part-time heavy-duty transfer cases but it will work on most 1994-2002 NP241DHD transfer cases with input bearing and/or output seal changes. QU11143 is a genuine New Process replacement sub-assembly that includes QU50176 wide input bearing, QU50207 front output bearing, QU10801 front output seal, and the planetary annulus ring. Click HERE for QU11143 Included Parts Exploded View.
See Applications section below for input bearing and seal information!
Also see QU50591 Front Case Half Sub-Assembly and QU11223 Bare Front Case Half
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Planetary Tooth Cut
Input Bearing Width
Front Seal
Includes
Does Not Include (But You Need)
Fits
Prep
DLD and DHD Models
Matching Parts
Applications
Tech Note 1: Planetary Tooth Cut
QU11143 Includes an Annulus Gear made to fit Narrow Tooth Planetary Sets. Many early production (1994-1995 and possibly some very early 1996) Ram 2500, Ram 3500 4x4 trucks with New Process NP241DLD and NP241DHD transfer cases have a wide cut planetary gear set. While the planetary gear tooth profile is visibly different than narrow cut teeth used through 2002, the diameters of the 3 pieces (Input, Planetary, Annulus) are also slightly different. QU11143 Front Case half is made for the narrow tooth planetary set. It will NOT work on 1994-1996 assembly numbers 52098534, 52099036, and 52099037. See Help Article IDN-400 for more information.
Tech Note 2: Input Bearing Width
1994-2002 Dodge Ram NP241DLD and NP241DHD Transfer Cases were built with input shafts using either a narrow (5/8” wide, Single Row) or wide (15/16” wide, Double Row) Input Ball Bearing. While a narrow bearing cannot be used on an input made for the wide bearing and visa-versa, the combined matching bearings and shafts are totally interchangeable. For example, If you are doing a manual transmission swap on a 1998 Automatic transmission equipped Cummins powered truck with NP241DHD Assembly number 52105028, you can replace the original QU50640 input shaft/QU50874 Narrow Bearing with QU10889 29 Spline Input/QU50873 Wide Bearing. Need more info? See IDN-401 Input Bearing Tech.
Tech Note 3: Front Seal
QU11143 includes QU10801 Front Output Seal which is specific to 1998-2002 model year transfer cases.
Tech Note 4: Includes
QU11143 is a sub-assembly that includes:
NP241DHD Front Case Casting
QU50873 Input Bearing with Snap Ring
Annulus Gear for Narrow Tooth Planetary Set
QU10899 Annulus Gear Snap Ring
QU10801 Front Output Seal
QU50207 Front Output Bearing
QU10874 Snap Ring, Front Output Bearing to Front Case
Tech Note 5: Does Not Include (But You Need)
QU11143 Does Not Include the following small hardware parts which you will either have to purchase or reuse:
QU11092 Elbow, Vent Breather
QU10971 Stud, Transfer Case to Transmission Mounting (requires 6)
Dowell, Front Case to Rear Case Alignment (requires 2)
Tech Note 6: Fits
QU11143 can fit most 1994-2002 NP241DHD transfer cases with minor part changes, but it is specific to 1999.5 to 2002 Dodge Ram 2500 and Ram 3500 trucks with NP241DHD Transfer Cases with the following assembly numbers: 52105026AB, 52105027AB, 52105027AC, 52105027AD, 52105028AB, 52105028AC, and 52105028AD. See Help Article IDN-400 and Tables 1 and 2 in the Application Section below for more information.
Tech Note 7: Prep
These new front case halves are bulk shipped from the factory without individual packaging, so airborne contaminants can get into the bearings. I suggest you clean the bearings and mating surfaces immediately prior to assembly.
Tech Note 8: DLD and DHD Models
For the 1994 to 2002 model years, New Process made two versions of the NP241 transfer case for Dodge. NP241DLD (Dodge Light Duty) models were stock in Ram 2500 4x4 trucks. NP241DHD (Dodge Heavy Duty) was optional for Ram 2500 and stock for Ram 3500. NP241DHD cases have wider chains, PTO drive provision, and for 1996.5-2002 model years a larger rear output shaft compared to the DLD cases.
Tech Note 9: Matching Parts
Exploded View XV4000 1994-1996.5 Dodge Ram NP241DHD Transfer Case
Exploded View XV4001 1996.5-1997 Dodge Ram NP241DHD Transfer Case
Exploded View XV4003 1998-2002 Dodge Ram NP241DHD Transfer Case
QU50514 or QU40366 Interchangeable Front Output Seals for 1994-1997
QU50874 Narrow Input Bearing
QU50344 Rear Case Half
QU50501 Input Bearing Retainer
QU70005 PTO Cover
QK1026 Transfer Case Filter Kit
QU50494 6 Pinion Planetary Carrier
QU11187 NP241DLD, NP241DHD Transfer Case Shift Cam
QU10569 Transfer Case Mounted Vacuum Switch for Vehicles with Front Axle Disconnect
QU11050 4x4 Indicator Switch for 2002 Trucks without Front Axle Disconnect
QU11016 Poppet Plug
QU10800 Switch or Poppet Plug O-Ring
QU10824 Inner Shift Shaft Seal (Plastic)
QU10825 Outer Shift Shaft Seal (Rubber)
QU10971 Stud, Transfer Case to Transmission
QU11138 Bolt, Transfer Case Front Half to Back Half
QU11140 Bolt, Alignment
QU90005, QU90006 RTV Sealant
See Table
Table 1 NP241DHD Front Case Half Fitment | |||
Year & Model | Assembly Numbers | Attributes | Front Case Half |
1994-1996 | 52098534, 52099036, 52099037 | Input Bearing: 15/16" Planet Tooth Cut: Wide Front Seal: QU40366 | QU50424 |
1994-1996 | 52098505, 52098512, 52098677, 52098678 | Input Bearing: 15/16" Planet Tooth Cut: Narrow Front Seal: QU40366 | QU50591* + QU50873 Bearing |
1994-1997 | 52098153, 52105091,52105092, 52105093, 52105314, 52105315, 52105513 | Input Bearing: 5/8" Planet Tooth Cut: Narrow Front Seal: QU40366 | QU50591* |
1998-1999.5 | 52105026, 52105027, 52105028 | Input Bearing: 5/8" Planet Tooth Cut: Narrow Input Seal: QU10801 | Use QU11143* + QU50874 Bearing |
1999.5-2002 | 52105026AB 52105027AB, 52105027AC, 52105027AD 52105028AB, 52105028AC, 52105028AD | Input Bearing: 15/16" Planet Tooth Cut: Narrow Input Seal: QU10801 | QU11143* |
* While supplies last, also see QU11223 Bare, New Take Out NP241DHD Front Case Half. |
Table 2 QU11143 NP241DHD Front Case Half Modifications to Fit Different Assemblies Note: The same NP241DHD Case Casting with Narrow Tooth Annulus Gear is used for all 1994-2002 New Process NP241DHD Transfer Case assemblies EXCEPT 52098534, 52099036, 52099037 which have an Annulus Gear for a Wide Tooth Planetary | |||
Year & Model | Assembly Numbers | Part(s) to Replace | Replacement Part |
1994-1996 | 52098534, 52099036, 52099037 | Not Recommended. See IDN-400 Help Article for More Info | Not Recommended. See IDN-400 Help Article for More Info |
1994-1996 | 52098505, 52098512, 52098677, 52098678 | Front Output Seal | QU40366 Seal |
1994-1997 | 52098153, 52105091,52105092, 52105093, 52105314, 52105315, 52105513 | Input Bearing Front Output Seal | QU50874 Bearing QU40366 Seal |
1998-1999.5 | 52105026, 52105027, 52105028 | Input Bearing | QU50874 Bearing |
1999.5-2002 | 52105026AB 52105027AB, 52105027AC, 52105027AD 52105028AB, 52105028AC, 52105028AD | None, Direct Fit | N/A |
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