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QU10204 Replacement NV4500 Synchronized Reverse Clutch

Quad 4x4
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$64.98
SKU:
10204
UPC:
198345201128
Condition:
New
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Description

QU10204 Replacement Synchronized Reverse Clutch for 1992-2005 Dodge and 1999-2007 GM NV4500.

New Venture NV4500 transmissions were made in both synchronized and unsynchronized versions and we carry both types. All Dodge and 1999-2007 GM models are synchronized. 1992-1998 GM transmissions do not have a synchronized reverse gear. For the synchronized transmissions, we have both QU10710 New Old Stock (NOS) USA made New Venture Synchronized Reverse Clutch and QU10204, the affordable, current production replacement part. If you have a 1992-1998 GM NV4500, order QU10205 Reverse Clutch for unsynchronized transmissions.
QU10710 Genuine NVG Synchronized Reverse Clutch for 1992-2005 Dodge and 1999-2007 GM is a USA Made genuine NOS NVG part.
QU10204 Replacement Synchronized Reverse Clutch for 1992-2005 Dodge and 1999-2007 GM. Imported
QU10191 Genuine OE Non-Synchronized Reverse Clutch for 1992-1998 GM NV4500 without synchronized reverse gear.
QU10205 Replacement Non-Synchronized Reverse Clutch for 1992-1998 GM NV4500 without synchronized reverse gear. Imported.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Replacement Part
1992-1996 GM
1997-1998 GM
Matching Parts

NV4500 Tools
Lubricants, Sealants, Threadlockers
Applications

Tech Note 1: Replacement Part
Both QU10710 and QU10204 are for 1992-2005 Dodge and 1999-2007 GM NV4500 transmissions with synchronized reverse gear. Either part will replace your worn original Reverse Gear Clutch. The difference is country of origin. QU10710 is a NOS USA made NVG component and QU10204 is the current production replacement part.

Tech Note 2: 1992-1996 GM
1992-1996 GM NV4500 transmissions are only synchronized for the 5 forward speeds. You can upgrade your 1992-1996 GM NV4500 transmission to have a synchronized reverse gear by replacing your original reverse gear parts with the following parts:
QU10171 39 Tooth Synchronized Mainshaft Reverse Gear
QU10710 or QU10204 Synchronized Reverse Gear Clutch
QU10003 Reverse Synchronizer Ring
QK1099 Synchro Strut Kit

Tech Note 3: 1997-1998 GM
1997-1998 GM NV4500 transmissions were only synchronized in the forward speeds. You can upgrade your 1997-1998 GM NV4500 transmission to have a synchronized reverse gear by replacing your original reverse gear parts with the following parts:
QU10022 or QU10085 35 Tooth Synchronized Mainshaft Reverse Gear
QU10710 or QU10204 Synchronized Reverse Gear Clutch
QU10003 Reverse Synchronizer Ring
QK1099 Synchro Strut Kit

Optional:
QU10050 Cast Iron Reverse Shift Fork and Pads to replace original aluminum fork
QK1095 Shift Fork Pads for QU10050 Fork

Tech Note 4: Matching Parts
Matching Parts for QU10204 Synchronized Reverse Gear Clutches
QU10171 39 Tooth Synchronized Reverse Gear 1992-1996 Dodge
QU10022 or QU10085 35 Tooth Synchronized Reverse Gear
QK1056 35 Tooth Synchronized Reverse Gear Assembly
QU10039 Sliding Ring or Sleeve, Reverse Gear Lockup
QU10214 Dodge 23 Spline 4x4 Mainshaft
QU10011 or QA1045 Dodge 29 Spline 4x4 Mainshafts
QU10013 Dodge 4x2 31 Spline Mainshaft for NV4500HD
QU10098 GM 4x4 Mainshaft
QU10719 GM 4x2 Mainshaft for C-Series Trucks except C3500HD
QU10212 GM 4x2 Mainshaft for C3500HD Truck
QK1102 Snap Ring Kit
QK1098 Teflon Bearing Spacer Kit
Chevy & GMC Shop Manuals
Dodge & Ram Shop Manuals

Tech Note 5: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

 

Tech Note 6: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Applications

Chevy/GMC:
New Venture NV4500 Transmissions: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge:
New Venture NV4500 Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.

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