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1972-1993 Dodge NP205 Small Parts Plugs, Shims

Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.

Often the difference between a poor rebuild and a good one comes down to this question: Did you replace all the small parts or not? We stock the shims plus just about every other small part that is still available for the NP205. From Case Plugs to Thrust Washers we have the small parts your NP205 needs.

Nuts: All the Shaft Nuts on NP205 Transfer Cases are prevailing torque Lock Nuts. As a rule, these type of nuts loose a percentage of their locking ability every time they are reused. For maximum yoke retention always replace your shaft nuts when rebuilding your transfer case or performing yoke or seal service. NP205 yokes are an easy slip fit on the shaft splines so it is not uncommon to find a yoke has worn into the washer. If your flat washer or flange nut shows ANY evidence of wear from the yoke splines, REPLACE IT!

Thrust Washers: One of the most common parts to find worn out in an NP205 is the thin, Tanged Low Gear Thrust Washer. The original part was made from a soft material similar to engine main bearings. Quite often the bent over tang will be broken and/or the low gear rollers will have worn a groove in the face. Replacement Tanged Thrust Washers are stamped steel. The Clover-Leaf shaped High Gear Thrust Washer gets clamped between the front output bearing and front yoke so it rarely needs replacement unless the yoke was loose.

1972-1993 Dodge NP205 Small Parts Plugs, Shims

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  • QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim

    10609
    $7.98
    QU10609 0.040" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU10679U USED NP205 Rubber Case Plug Torque King 4x4 QU10679U USED NP205 Rubber Case Plug Torque King 4x4
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    QU10679U USED NP205 Rubber Case Plug

    5510679
    $5.50
    QU10679U USED NP205 Rubber Case Plug was used on all late 1970's to 1993 NP205 transfer cases to seal the shift fork and interlock pin case access holes. This genuine NPG Plug is sold individually, but Requires 4 per case. QU10679 New No Longer Available...
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  • QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim

    10607
    $9.98
    QU10607 0.012" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU11154 NP205 Rear Bearing Retainer Bolt Torque King 4x4 QU11154 NP205 Rear Bearing Retainer Bolt Torque King 4x4
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    QU11154 NP205 Rear Bearing Retainer Bolt

    11154
    $2.98
    QU11154 NP205 Rear Bearing Retainer Bolt is a genuine New Process 3/8" x 7/8" Grade 5 coarse thread bolt with factory applied thread locker/sealant for all 5 Bolt Rear Bearing/Seal Retainers on 1969-1993 NPG NP205 gear drive transfer cases in Chevy,...
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  • QA2060 LB Premium Complete NP205 Transfer Case Small Parts Kit Torque King 4x4
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    QA2060 LB Premium Complete NP205 Transfer Case Small Parts Kit

    992060
    $93.98
    QA2060 Premium Complete NP205 Transfer Case Small Parts Kit includes 2 Thin Steel Low Gear Thrust Washers with Bent-over tabs, 2 Genuine New Process Thick Cast Iron Low Gear Thrust Washers, 2 Low Gear Snap Rings, Selective Fit Input/Output Shaft Snap...
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  • TK10858U Used NP205 Front Output High Gear Thrust Washer Torque King 4x4 TK10858U Used NP205 Front Output High Gear Thrust Washer Torque King 4x4
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    TK10858U Used NP205 Front Output High Gear Thrust Washer

    5510858
    $79.98
    TK10858U Good Used Torque King® Cloverleaf New Process NP205 Transfer Case Front Output High Gear Thrust Washer for all Chevy, Dodge, Ford, GMC, and International NP205 front output shafts. Available while supplies last. Also See: TK10858 New...
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  • QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt Torque King 4x4 QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt Torque King 4x4
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    QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt

    8096064
    $0.98
    QU8096064 3/8-16 x 1 USA Made Grade 8 Coarse Thread Hex Head Bolt Made of heat treated alloy steel Tensile strength: minimum 150,000 psi Cold rolled, Class 2A threads, washer faced, machine pointed Rockwell hardness: C32-38 Meets SAE J429 Grade 8, ASTM...
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  • QU50480 Basic NP205 Transfer Case Small Parts Kit Torque King 4x4 QU50480 Basic NP205 Transfer Case Small Parts Kit Torque King 4x4
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    QU50480 Basic NP205 Transfer Case Small Parts Kit

    50480
    $84.98
    QU50480 Basic NP205 Small Parts Kit is an affordable Kit for all NP205 transfer cases. QU50480 includes 2 Thin Steel Low Gear Thrust Washers with Bent-over tabs, 1 Thick Cast Iron Low Gear Thrust Washer, Low Gear Snap Rings, 0.085" Thick Input Shaft...
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  • QU20125U Used NP205 Transfer Case Idler Gear Spacer Torque King 4x4
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    QU20125U Used NP205 Transfer Case Idler Gear Spacer

    5520125
    $17.50
    QU20125U Used NP205 Transfer Case Idler Gear Spacer is a good used part that fits between the Idler Gear Bearings on all New Process NP205 gear drive Transfer Cases. Available while supplies last. QU20125 New NP205 Transfer Case Idler Gear Spacer is...
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  • QU50359U USED NP205 Transfer Case Low Gear Bearing Spacer Torque King 4x4 QU50359U USED NP205 Transfer Case Low Gear Bearing Spacer Torque King 4x4
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    QU50359U USED NP205 Transfer Case Low Gear Bearing Spacer

    5550359
    $4.98
    QU50359U USED New Process NP205 Transfer Case Low Gear Bearing Spacer is a genuine NPG part that separates the two rows of needle bearing rollers inside NP205 low gears. Available while supplies last. Also see: QU50359 a new New Process NP205 Transfer...
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  • QU8096066 3/8-16 x 1 1/4 UNC Grade 8 Coarse Thread Hex Head Bolt
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    QU8096066 3/8-16 x 1 1/4 UNC Grade 8 Coarse Thread Hex Head Bolt

    8096066
    $0.98
    QU8096066 3/8-16 x 1 1/4 USA Made Grade 8 Coarse Thread Hex Head Bolt Made of heat treated alloy steel Tensile strength: minimum 150,000 psi Cold rolled, Class 2A threads, washer faced, machine pointed Rockwell hardness: C32-38 Meets SAE J429...
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    $0.98
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