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1972-1993 Dodge NP205 Small Parts Plugs, Shims

Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.

Often the difference between a poor rebuild and a good one comes down to this question: Did you replace all the small parts or not? We stock the shims plus just about every other small part that is still available for the NP205. From Case Plugs to Thrust Washers we have the small parts your NP205 needs.

Nuts: All the Shaft Nuts on NP205 Transfer Cases are prevailing torque Lock Nuts. As a rule, these type of nuts loose a percentage of their locking ability every time they are reused. For maximum yoke retention always replace your shaft nuts when rebuilding your transfer case or performing yoke or seal service. NP205 yokes are an easy slip fit on the shaft splines so it is not uncommon to find a yoke has worn into the washer. If your flat washer or flange nut shows ANY evidence of wear from the yoke splines, REPLACE IT!

Thrust Washers: One of the most common parts to find worn out in an NP205 is the thin, Tanged Low Gear Thrust Washer. The original part was made from a soft material similar to engine main bearings. Quite often the bent over tang will be broken and/or the low gear rollers will have worn a groove in the face. Replacement Tanged Thrust Washers are stamped steel. The Clover-Leaf shaped High Gear Thrust Washer gets clamped between the front output bearing and front yoke so it rarely needs replacement unless the yoke was loose.

1972-1993 Dodge NP205 Small Parts Plugs, Shims

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  • QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions Torque King 4x4 QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions Torque King 4x4
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    QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions

    50191
    $6.98
    QU50191 Chip Magnet for New Process, New Venture Transfer Cases and Transmissions is a genuine original equipment Chip Magnet that fits a host of Transmission and Transfer Cases manufactured by Muncie, New Process Gear, New Venture Gear, and Magna...
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  • QU10696AM Tanged Inner (thin steel) Low Gear Thrust Washer NP205 Torque King 4x4 QU10696AM Tanged Inner (thin steel) Low Gear Thrust Washer NP205 Torque King 4x4
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    QU10696AM Tanged Inner (thin steel) Low Gear Thrust Washer NP205

    9910696
    $9.98
    QU10696AM Tanged Inner (thin steel) Low Gear Thrust Washer for New Process NP205 Transfer Cases Two of these Tanged Steel Washers are used on the rear output shaft of every Chevy, Dodge, Ford, GMC, and IHC NP205 Transfer Case. Imported. Sold...
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  • QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4 QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4
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    QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205

    10988
    $9.98
    QU10988 0.010" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU50350 NP205 Transfer Case Pilot Bearing Thrust Washer Torque King 4x4 QU50350 NP205 Transfer Case Pilot Bearing Thrust Washer Torque King 4x4
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    QU50350 NP205 Transfer Case Pilot Bearing Thrust Washer

    50350
    $1.98
    QU50350 NP205 Transfer Case Pilot Bearing Thrust Washer is installed in the front of the rear input shaft between the 15 pilot rollers and the snap ring. Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle...
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  • QA2061 SB Premium Complete NP205 Transfer Case Small Parts Kit Torque King 4x4 QA2061 SB Premium Complete NP205 Transfer Case Small Parts Kit Torque King 4x4
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    QA2061 SB Premium Complete NP205 Transfer Case Small Parts Kit

    2061
    $91.98
    QA2061 Premium Complete NP205 Transfer Case Small Parts Kit includes 2 Thin Steel Low Gear Thrust Washers with Bent-over tabs, 2 Genuine New Process Thick Cast Iron Low Gear Thrust Washers, 2 Low Gear Snap Rings, Selective Fit Input/Output Shaft Snap...
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  • QU10608 0.015" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4 QU10608 0.015" Idler Shaft Shim for NP200, NP201, NP205 Torque King 4x4
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    QU10608 0.015" Idler Shaft Shim for NP200, NP201, NP205

    10608
    $9.98
    QU10608 0.015" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU10605 0.004" End-Play Shim for NP200, NP201, NP205 Transfer Cases Torque King 4x4 QU10605 0.004" End-Play Shim for NP200, NP201, NP205 Transfer Cases Torque King 4x4
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    QU10605 0.004" End-Play Shim for NP200, NP201, NP205 Transfer Cases

    10605
    $9.98
    QU10605 0.004" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU50635U Good Used NP205 Drain or Fill Plug Torque King 4x4 QU50635U Good Used NP205 Drain or Fill Plug Torque King 4x4
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    QU50635U Good Used NP205 Drain or Fill Plug

    5550635
    $5.98
    QU50635U Good USED New Process NP205 Drain or Fill Plug with square head for NP205 transfer cases has a tapered body so it gets tighter as it is screwed in, creating a leak-proof seal with the case threads. Order two plugs per case. Available while...
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  • QU95093 3/8" Star Lock Washer Torque King 4x4 QU95093 3/8" Star Lock Washer Torque King 4x4
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    QU95093 3/8" Star Lock Washer

    95093
    $0.98
    QU95093 3/8" External Star Lock Washer, for Transmissions, Transfer Cases, 6 Bolt PTO covers and other popular applications features zinc plated for corrosion resistance and shakeproof tooth to prevent loosening or slipping during vibration. For PTOs,...
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  • QU50169 1/8x3/4 Stainless Steel Cotter Pin Torque King 4x4 QU50169 1/8x3/4 Stainless Steel Cotter Pin Torque King 4x4
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    QU50169 1/8x3/4 Stainless Steel Cotter Pin

    50169
    $0.98
    QU50169 1/8x3/4 Stainless Steel Cotter Pin Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade...
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  • QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim

    10606
    $1.98
    QU10606 0.005" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim

    10609
    $7.98
    QU10609 0.040" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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