TSB4620P Printed Instruction Sheet for 1994-1999 Dodge CAD Axle Seals

Dan the Gear Man
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TSB4620 Front Axle Shaft Seal Replacement for 1994 to 1999 Dodge Ram 2500 and Ram 3500 Dana 60 Front Axles is an easy to understand, color illustrated, step by step guide. This Tech Service Bulletin takes the mystery out of the disassembly and reassembly procedures you will need to perform when replacing the Axle Shaft Oil Seals on Dodge Ram 4x4 trucks with vacuum controlled Central Axle Disconnect (CAD) systems. The publication is specific to 1994, 1995, 1996, 1997, 1998, and 1999 Dodge Ram 2500 and 3500 4x4 trucks with the Dana-Spicer Model 60 Front Drive Axle. However, it is equally applicable to 1994-2001 Dodge Ram 1500 and 1994-1997 Light Duty Ram 2500 4x4 trucks with the Dana-Spicer Model 44 Front Drive Axle, with the exception of the number of hub retaining bolts (3 instead of 4), and the slip-off brake rotor used on the lighter trucks. As part of the seal replacement process, the work covered in this TSB is applicable to any axle service that requires removing and reinstalling the hubs, axle shafts, CAD unit, or differential. Detailed service procedures, tool recommendations, and torque specifications are all covered in this 8 page publication with 31 color photos. Order your Print Version of this comprehensive publication. ( 8-1/2" x11" format) ©2007 4x4 Tech Inc., Roberts, Montana U.S.A.

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Dan the Gear Man® Tech Notes:
Available Seal Tool Kits

Tech Note 1: Available Seal Took Kits
Due to the restricted work area and tight fit of the seals, it is very difficult to install these seals without the correct tools we make for our TS4620 and QK4620 Tool Kits. The QU40105 Right Side Seal is located at the center of the right axle tube, so differential removal is NOT required if you are only servicing the right seal. QU40159 Left Side Seal replacement on these vehicles DOES require removing the differential from the housing.

TSB4620 is Specific to Dodge Ram 2500 and Ram 3500 4x4 Trucks with Model 60 Front Axle for years 1994, 1995, 1996, 1997, 1998, 1999
Procedures and Tool Recommendations also applicable to Ram 1500 ( 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001) and Ram 2500 ( 1994, 1995, 1996, 1997) with Model 44 Axle
Can also be used for servicing the Axle Shaft Seals on Dodge Ram 2500 and 3500 with CAD ( 2000, 2001, 2002, 2002.5), but seals and seal tools will be different, plus these trucks use a different brake system

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