Description
QK1173 NV4500HD 4x2 Premium Rebuild Kit for 1994-2004 Dodge New Venture NV4500HD 4x2 5 Speed Manual Transmissions includes 10 OE Type Synchronizer Rings, complete Small Parts Kit, Mainshaft & Countershaft Shims, complete Bearing & Seal Kit featuring Timken® & Torrington® Bearings, Silicone Sealant, and 2 types of Threadlocker. Order Optional Tools from our NV4500 Tools Page. Kit includes both USA made and import parts.
Also available: Full Color TM1003 NV4500 Shop Manual.
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Kit Components
You May Also Need
Special Tools
Applications
Tech Note 1: Kit Components
QU10023 4x2 Rear Output Seal
QU10126 Input Seal
QU10140 Cap/Seal Countershaft Front
TK10237 Taper Bearings
TKA1180 8 Piece Needle Bearing Set for 1997-2004*
(2) QU10018 1992-1996 Reverse Idler Gear Needle Bearing
QA1174 Complete Small Parts Kit for Main Case
QA10008 Complete Countershaft Shim Kit
QA10009 Complete Mainshaft Shim Kit
QK1095 Reverse Shift Fork Pad Kit with Curved Fork Tip Pads 1997.5-2004
(2) QU10164 Straight Reverse Fork Shift Pad 1992-1997.5
QA1011 10 Piece OE Style Synchro Ring Kit
QU10330 4x2 Speedo Gear Retaining Snap Ring, 94-97
S24200 6ml Medium Strength Blue Threadlocker
S24026 Hi-Temp Threadlocker for Mainshaft Nut
QU90006 3.35 oz Black RTV Sealant
*If you have a 1994-1996 transmission, 2 QU10018 Reverse Idler Bearings are included in this kit. All other Kit parts are the same for 1994-2004 NV4500HD 4x2 transmissions.
Tech Note 2: You May Also Need
Dodge 1992-1994 Shift Inhibitor: The 1-2 shift inhibitor springs and weights are not included with this Kit due to a very limited supply of these parts. While supplies last, you can purchase these parts separately as needed:
QU10331 Shift Inhibitor Weight (4 used)
QU10332 Round Spring (1st Gear Side)
QU10333 Square Spring (2nd Gear Side)
1994-2004 NV4500HD 4x2 Rear Output Bushing: Optional, order QU10025.
1994-1997 NV4500HD 4x2 O-Ring, Speedometer Sender: Optional, order QU10678.
1994-2004 NV4500HD 4x2 Output Shaft Inner Spline Seal: Optional, order QU10026.
1994-2007 Backup Light Switch Gasket: Optional, order QU10147
Tech Note 3: Special Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models:
TOOLS for SPECIFIC NV4500 MODELS |
||||||
Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Applications
Dodge:
NV4500HD 4x2 5 Speed Manual Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
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