TM2000 NP205 Transfer Case Shop Manual for 1969-1993 GM, Dodge, Ford & IHC Trucks

Dan the Gear Man
18 reviews Write a Review
Calculated at Checkout
Chevy or GMC 1969-1991
Dodge 1969-1974, 1980-1993
Ford 1973-1979
International 1969-1975
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TM2000P NP205 Shop Manual Printed and Spiral Bound with Clear Plastic Covers High Quality, full color printing on 8-1/2" wide x 11" high paper. Has plastic covers and will open flat so you can have the Manual right next to you as you rebuild your NP205 Transfer Case! Complete NP205 shop Manual with over 375 color photographs is your indispensable NP205 resource for Repair Procedures and Parts Identification. Complete coverage of Disassembly, Inspection, and Reassembly Procedures. Also, Shop Notes, Tool Recommendations, Complete Parts Guide, and full color Exploded Views, including Right Drop and Left Drop Models, plus GM Specific Parts. Covers New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and International Harvester (IHC) 4x4 vehicles from 1969-1993. Roberts, MT, 2006. 84 pages of technical content, 8½" x 11". Available in printed version only: Printed Hard Copy (TM2000P 8-1/2"x11")

Also See: TM2002P NP205 Exploded View and Parts Guide
NOTE: The ENTIRE content of TM2002P Manual is included with TM2000P Service Manual.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:

Tech Note 1: NP205
The Syracuse, New York built, New Process NP205 part time, gear drive transfer cases were original equipment in many 1969-1991 Chevy/GMC, 1969-1993 Dodge, 1974-1979 Ford, and 1969-1974 International 4x4 vehicles.

Tech Note 2: Features
The New Process NP205 Transfer Case was the last all gear drive transfer case offered by U.S. vehicle manufacturers for one ton and lighter 4x4 trucks. Because the basic layout dates back to WWII, rebuilding the NP205 is not a job that requires a Rocket Scientist, but there are enough quirks in the disassembly and reassembly to make having our full color, step-by-step TM2000 NP205 Transfer Case Shop Manual a necessity to keep your blood pressure down! To help keep your parts in order, our TM2000 Manual includes 5 pages of color Exploded Views for both Direct and Remote Mount NP205 Transfer Cases. See our NP205 web page for a complete listing of available NP205 Parts and Tools.

New Process NP205 Transfer Cases

Product Reviews

18 reviews Write a Review
  • 5

    Manual and rebuild kit review

    Unknown on Dec 27, 2023

    The instruction, and parts description and list manual made it easy for anyone to rebuild their 205. Also the torque king rebuild kit was perfect. I would highly recommend!

  • 4

    Good info

    John B Hallsten on Sep 09, 2023

    Good manual. Clear and concise descriptions and narrative. Photos match the subject. Organized a bit inconsistently.

  • 5


    Joshua on Aug 10, 2023

    I ordered the manual for a np 205 transfer case. It came quickly and was exactly what I needed. Full-color pictures and several pro tips helped immensely. Will check back in the future for any technical manuals I need.

  • 5

    As advertised.

    Joshua Dukart on Feb 24, 2023

    I am still cleaning up my parts yet, but I am sure that the book is going to be very useful. I wish that I had it when I took it apart. it would have come in handy. The pictures will be helpful. I would recommend this to anyone thinking of rebuilding a transfer case.

  • 5


    DAVID SMITH on Feb 01, 2023


  • 5


    jerry on Jan 14, 2023

    this book is very helpful, wonderful pictures and diagrams and laid out well. Thank you

  • 5


    Duane on Jan 14, 2023

    This NP 205 Shop Manual/Technical Manual is a must-have reference when rebuilding a NP 205 transfer case. This TM covers all variants and provides step-by-step instructions with color photos and torque values. This is an indispensable, must-have guide.

  • 5

    NP205 Transfer Case Manual

    Steve on Jul 04, 2022

    Good Product, Good Information

  • 5


    Jacques on May 13, 2022

    Ich habe mir ein WartungsHandbuch für das NP205 Verteilergetriebe bestellt. Torque King 4x4 sind die einzigen, die so etwas anbieten. Nun, kaum die Bestelltaste gedrückt, war es auch schon über den großen Teich und an meiner Haustür. Nichtmal 5 Tage Lieferzeit von USA nach Germanien! Sowas nennt man Blitzversand!!! Zu dem Handbuch selbst: absolutes Meisterstück ! Reichhaltig bebildert & sehr detailliert beschrieben, mit Experten-tips versehen, sodass auch Laien und Anfänger verstehen, wie / was zu tun ist! Da kann kein Video mithalten. Fazit: ein großes Lob an die Autoren ! Hier kauf ich auf alle Fälle wieder ein! Danke!

  • 5


    Ross on Apr 13, 2022

    As advertised, and quickly shipped.

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