QU10566 29 Spline Input Shaft for NP205 Transfer Case 1989-1993 Dodge

QU10566 29 Spline Input Shaft for NP205. New Process 29 spline replacement Input Shaft fits all 1989-1993 Dodge Ram W250 and W350 4x4 trucks with Cummins Diesel engines and 5-speed manual transmissions. Imported. 

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Clutch Teeth
Wear Locations
Matching Parts
Tech Help
Applications

Tech Note 1: Clutch Teeth
The most common wear issue with NP205 input shafts is worn clutch teeth. It does not take much wear on the input shaft and sliding clutch collar teeth for the transfer case to "jump" out of high range. If your input shaft has significant wear on the clutch teeth, replace it and the sliding collar.

Tech Note 2: Wear Locations
NP205 Input Shafts may also have damaging wear other locations. Input shaft with significant wear that can be felt with your fingernail should be replaced with a new shaft along with the matching component. Look for wear at these locations:
Rear Bearing Pilot: Indentations from the needle rollers that fit in the front of the rear output shaft
Helical Gear Teeth: If run short of oil, teeth will show temperature discoloration and/or visible wear
Input Splines: Visible wear on the splines is usually caused by lack of lubrication

Tech Note 3: Matching Parts
Matching Parts for QU10566 Input Shaft:
Exploded View XV4005 1980-1993 Dodge NP205 Transfer Case
TK2001 29 Spline Input Shaft Kit
TK50106 Input Ball Bearing
QK2175 Set of 4 Selective Fit Input Shaft Snap Rings (Also available individually)
QU50275 Set of 15 Needle Roller Bearings for Input Shaft to Rear Output Shaft Connection
QA10528 29 Spline Transmission to Transfer Case Coupler Sleeve
TKA2002 Input Shaft Gasket and Seal Kit
TK10519 6 Bolt Round Transmission to Adapter Gasket
TK10529 8 Bolt Figure-8 Adapter to Transfer Case Gasket
TK10517 Double Lip, Double Spring Input Seal
QU50339 Sliding Clutch Collar Ring
TK50084 Rear Output Shaft
QA2060 Complete Small Parts Kit
TK2000MOH Series Dodge NP205 Master Overhaul Kits
TK2000GS Series Dodge NP205 Gasket and Seal Kits

Tech Note 4: Tech Help
Need Tech Help on rebuilding your NP205? Get my TM2000 New Process NP205 Transfer Case Service Manual. A Complete NP205 shop Manual with over 375 color photographs is your indispensable NP205 resource for Repair Procedures and Parts Identification. Complete coverage of Disassembly, Inspection, and Reassembly Procedures. Also, Shop Notes, Tool Recommendations, Complete Parts Guide, and full color Exploded Views, including Right Drop and Left Drop Models, plus GM Specific Parts. Covers New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and International Harvester (IHC) 4x4 vehicles from 1969-1993.
Or my TM2002 for the Exploded Views and Parts Guide only. Fully Illustrated with dozens of crisp color photographs for EASY Parts Identification! This Manual includes 10 page Parts Identification Guide with full color Exploded Views.

Applications
Dodge:
W250, W350 with Cummins Diesel and 5 Speed Manual Transmission: 1989, 1990, 1991, 1992, 1993