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1973-1977.5 Ford NP205 Small Parts, Plugs, Shims

Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1973-1977.5 Ford New Process NP205 Transfer Cases. In stock, quick shipping.

Often the difference between a poor rebuild and a good one comes down to this question: Did you replace all the small parts or not? We stock the shims plus just about every other small part that is still available for the NP205. From Case Plugs to Thrust Washers we have the small parts your NP205 needs.

Nuts: All the Shaft Nuts on NP205 Transfer Cases are prevailing torque Lock Nuts. As a rule, these type of nuts loose a percentage of their locking ability every time they are reused. For maximum yoke retention always replace your shaft nuts when rebuilding your transfer case or performing yoke or seal service. NP205 yokes are an easy slip fit on the shaft splines so it is not uncommon to find a yoke has worn into the washer. If your flat washer or flange nut shows ANY evidence of wear from the yoke splines, REPLACE IT!

Thrust Washers: One of the most common parts to find worn out in an NP205 is the thin, Tanged Low Gear Thrust Washer. The original part was made from a soft material similar to engine main bearings. Quite often the bent over tang will be broken and/or the low gear rollers will have worn a groove in the face. Replacement Tanged Thrust Washers are stamped steel. The Clover-Leaf shaped High Gear Thrust Washer gets clamped between the front output bearing and front yoke so it rarely needs replacement unless the yoke was loose.

1973-1977.5 Ford NP205 Small Parts, Plugs, Shims

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  • QU51164 Replacement NP205 Low Gear Snap Ring Torque King 4x4 QU51164 Replacement NP205 Low Gear Snap Ring Torque King 4x4
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    QU51164 Replacement NP205 Low Gear Snap Ring

    51164
    $8.98
    QU51164 Replacement Low Gear Snap Ring for New Process NP205 gear drive transfer cases in 1969-1991 Chevy, 1969-1993 Dodge, 1973-1979 Ford, 1969-1991 GMC, and 1969-1975 IHC 4x4's. Original QU10689 Low Gear Retaining Ring is Sold Out and No Longer...
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  • QU50841 NP205 Cast Iron Low Gear Thrust Washer Torque King 4x4 QU50841 NP205 Cast Iron Low Gear Thrust Washer Torque King 4x4
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    QU50841 NP205 Cast Iron Low Gear Thrust Washer

    50526
    $8.98
    QU50841 Replacement Cast Iron Low Gear Thrust Washer for NP205 transfer cases. QU50256 OE Low Gear Thrust Washer is no longer available. Exploded View XV4005 1980-1993 Dodge NP205 Transfer CaseExploded View XV4006 1969-1974 Dodge NP205 Transfer...
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  • TK21034 Urethane Transfer Case Steady Rest Mount Kit for Ford Direct NP205 Torque King 4x4 TK21034 Urethane Transfer Case Steady Rest Mount Kit for Ford Direct NP205 Torque King 4x4
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    TK21034 Urethane Transfer Case Steady Rest Mount Kit for Ford Direct NP205

    21034
    $34.98
    TK21034 Urethane Transfer Case Steady Rest Mount Kit for 1973-1979 Ford 4x4s with NP205 Direct Mount Transfer Cases. Exploded View XV4009 1973-1979 Ford Direct Mount NP205 Transfer Case
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  • QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim

    10606
    $1.98
    QU10606 0.005" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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    $1.98
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  • QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim

    10609
    $7.98
    QU10609 0.040" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU10679U USED NP205 Rubber Case Plug Torque King 4x4 QU10679U USED NP205 Rubber Case Plug Torque King 4x4
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    QU10679U USED NP205 Rubber Case Plug

    5510679
    $5.50
    QU10679U USED NP205 Rubber Case Plug was used on all late 1970's to 1993 NP205 transfer cases to seal the shift fork and interlock pin case access holes. This genuine NPG Plug is sold individually, but Requires 4 per case. QU10679 New No Longer Available...
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  • QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4 QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim Torque King 4x4
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    QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim

    10607
    $9.98
    QU10607 0.012" Thickness Idler  Gear or Rear Shaft Shim for New Process NP205, NP200, and NP201. Individual shim may vary up to 15% from the normal thickness. Precision stamped and de-burred shims have the correct ID/OD to clear the idler shaft and...
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  • QU11154 NP205 Rear Bearing Retainer Bolt Torque King 4x4 QU11154 NP205 Rear Bearing Retainer Bolt Torque King 4x4
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    QU11154 NP205 Rear Bearing Retainer Bolt

    11154
    $2.98
    QU11154 NP205 Rear Bearing Retainer Bolt is a genuine New Process 3/8" x 7/8" Grade 5 coarse thread bolt with factory applied thread locker/sealant for all 5 Bolt Rear Bearing/Seal Retainers on 1969-1993 NPG NP205 gear drive transfer cases in Chevy,...
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  • QA2060 LB Premium Complete NP205 Transfer Case Small Parts Kit Torque King 4x4
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    QA2060 LB Premium Complete NP205 Transfer Case Small Parts Kit

    992060
    $93.98
    QA2060 Premium Complete NP205 Transfer Case Small Parts Kit includes 2 Thin Steel Low Gear Thrust Washers with Bent-over tabs, 2 Genuine New Process Thick Cast Iron Low Gear Thrust Washers, 2 Low Gear Snap Rings, Selective Fit Input/Output Shaft Snap...
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