Description
QK1025 Threaded NV4500 Shift Lever Kit for Dodge 14mm Shift Stubs Need a shift lever for that used or rebuilt transmission? Our original equipment quality QK1025 Metric Shift Lever Kit fits the removable shift towers on 1998-2005 Dodge model NV4500 transmissions and the threaded shift stubs used with 1992-1993 Dodge NV4500 transmissions. Each kit includes a shift lever with pre-assembled shift knob and 5 speed shift pattern insert, and 242 Threadlocker. Imported.
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Dan the Gear Man® Tech Notes:
Fits
Shift Stub and Press-On Lever
Kit Includes
When Installing
Matching Parts
Lubricants, Sealants, Threadlockers
Special Tools
Applications
Video
Tech Note 1: Fits
QK1025 can be used for both conversion and original equipment replacement applications. For early model New Venture NV4500 transmission shift covers with integral towers, QK1025 fits QK1123 Shift Stub Kit which is specific to 1992-1993 Dodge NV4500s, but will also fit 1994-1997 Dodge and 1992-1994 GM Shift Covers. New Venture redesigned the NV4500 shift cover to use a bolt-on shift tower (late 1994 -2000 GM and 1997-2005 Dodge). QK1025 fits all 1998-2005 Dodge NV4500 Shift Towers.
Tech Note 2: Shift Stub and Press-On Lever
1994-1997 Dodge NV4500 transmissions used a square shank shift stub and a press-on shift lever. Both the 1994-1997 stub and lever are out of production and no longer available, however, you can change to the threaded style shifter using QK1027 Shift Stub and Lever Kit which includes QK1025 Shift Lever Kit and QK1123 Shift Stub Kit. There will be a gap between your outer shift boot and the new shift lever. This gap can be easily filled with a short piece of black or grey, split, closed-cell pipe insulation that is readily available from most plumbing supply and hardware stores.
Tech Note 3: Kit Includes
QU1166914mm Threaded Shift Lever
S9978 Threadlocker
Tech Note 4: When Installing
Use a small, flat blade screwdriver when installing the shift pattern insert in the knob.
Tech Note 5: Matching Parts
QK1127 Shift Tower Kit for 1998-2005 Dodge
QK1027 Shift Lever and Stub Kit for early NV4500 Shift Covers with integral towers
QK1123 Shift Stub Kit for early NV4500 Shift Covers with integral towers
QU10047 Bolt-On Shift Tower with 14mm Coarse Thread for 1998-2005 Dodge
Tech Note 6: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 7: Special Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual. You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Applications:
Dodge:
Dodge NV4500 5 Speed: 1992, 1993
Ram 2500, Ram 3500 with NV4500HD 5 Speed: 1998, 1999, 2000, 2001, 2002, 2003, 2004
Ram 2500, Ram 3500 with NV4500LD 5 Speed: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Conversion Applications:
Any NV4500 with Dodge type 14mm Coarse Thread Shift Stub
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