TK2546 NV271F Transfer Case Master Overhaul Kit 2011-2016 w/Slip Yoke

TK2546 Torque King® Premium Quality Master Overhaul Kit for 2011-2016 NV271F Manual Shift Transfer Cases in 2011-2016 Ford F250, F350 Super Duty 4x4 Trucks with SLIP YOKE TYPE Rear Output. Restore to like new transfer case performance and reliability by replacing all the normal wear items and small parts as part of a thorough and complete overhaul. Each Kit includes all the original equipment quality Bearings, Seals, O-rings, Planetary Thrust Washers, Shift Fork Pads, Snap Rings, Oil Pump Pickup, Drive Chain, and Output Shaft Locknuts needed to do a first class rebuild on your heavy-duty Ford 4x4's transfer case. Ball Bearings Made in Japan, Seals and most other parts Made in U.S.A. or Mexico.

Also See: TK2548 Complete Rebuild Kit which includes Master Overhaul Kit, Sprockets, and Oil Pump

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Kit Components
Alternative Kits
New Venture/New Process/Magna
Applications

Tech Note 1: Kit Components
Itemized Parts List for TK2546 Ford NV271F Master Overhaul Kit:
Ball Bearings: Input (QU50249), Rear Output (QU50249), Front Output (QU10906)
Needle Bearings: Input Pilot (TK20729), Front Output Rear (QU50502)
Shaft Seals: Input (TK20690), Rear Output (TK20730), Front Output (QU20195),
Other Seals: Oil Pump (QU50177), Shift Sector Shaft (QU50495)
O-Rings: Poppet (QU10800), Switch (QU10800), Oil Pump Inlet (QU10802)
Thrust Washers: Planet Front (QU10900), Planet Rear (QU10572)
Range Shift Fork Pads: Range (2 QU10951)
Mode Shift Fork Pads: Center (QU10670), Tip (2 QU10164)
Sprocket Snap Rings: (3) QU10902
Mainshaft Snap Rings: Shaft (2 QU10908), Output Bearing (2 QU10909)
Mainshaft Mode Hub Snap Ring: QU10975
Front Output Snap Rings: Shaft (QU10600), Output Bearing (QU10910)
Planetary Snap Ring: QU10814
Morse® Drive Chain: QU50255
Oil Pump Pickup: QU10973
Output Nuts: Front Output Nut (QU10512)
Miscellaneous: Threadlocker (S24200), RTV Sealant (QU90006)

Tech Note 2: Alternative Kits
Alternative Kits for 2011-2016 NV271F with Slip Yoke Rear Output are:
TK2548 Torque King® NV271F Premium Quality Complete Rebuild Kit
TK2561 Torque King® NV271F Premium Quality Complete Bearing and Seal Kit
TK2558 Torque King® NV271F Premium Quality Basic Bearing and Seal Kit
TK2552 Torque King® NV271F Premium Quality Bearing Only Kit, 6-Speeds
TK2553 Torque King® NV271F Premium Quality Bearing Only Kit, 5-Speeds

Tech Note 3: New Venture/New Process/Magna
When Ford (1999 models) and Dodge (2003 models) first used NV271 and NV273 transfer cases, New Process Gear (NPG) of East Syracuse N.Y. was part of New Venture Gear (NVG). When NVG dissolved, NPG continued on under Chrysler. Chrysler subsequently sold the production rights to Magna, a Canadian automotive parts company. All these name changes are confusing, but the important thing to know is a specific assembly number for any 271F, 271D, 273D, and 273F transfer case is the same and uses the same replacement parts regardless if it was built by New Venture, New Process, or Magna.

Applications
Ford:
F250, F350 Super Duty with NV271F Manual Shift Transfer Cases and Slip Yoke Rear Output: 2011, 2012, 2013, 2014, 2015, 2016