TK2135 Master Overhaul Kit for 2008-2010 Ford NV273F

TK2135 Torque King® Premium Quality Master Overhaul Kit for 2008-2010 Ford NV273F Electric Shift Transfer Cases in Ford Super Duty F250, F350, F450, F550 4x4 trucks. Restore like new transfer case performance and reliability by replacing all the normal wear items and small parts as part of a thorough and complete overhaul. Each Kit includes all the original equipment quality Bearings, Seals, O-rings, Planetary Thrust Washers, Shift Fork Pads, Snap Rings, Oil Pump Pickup, Drive Chain, and Output Shaft Locknuts needed to do a first class rebuild on your heavy-duty Ford 4x4's transfer case. Ball Bearings Made in Japan, Seals and most other parts Made in U.S.A. or Mexico.

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Dan the Gear Man® Tech Notes:
Kit Components
Gasket
Alternative Kits
New Venture/New Process/Magna
Applications

Tech Note 1: Kit Components
Itemized Parts List for TK2135 Ford NV273F Master Overhaul Kit:
Ball Bearings: Input (QU50250), Rear Output (QU50249), Front Output (QU10906)
Needle Bearings: Input Pilot (QU10904), Front Output Rear (QU50502)
Rear Output Bearing: QU20215
Shaft Seals: Input (QU50254), Rear Output (QU20195), Front Output (QU20195),
Other Seals: Oil Pump (QU50177)
Shift O-Rings: QU10824, QU10825, QU50678
O-Rings: Poppet (QU10800), Switch (QU10800), Oil Pump Inlet (QU10802)
Thrust Washers: Planet Front (QU10900), Planet Rear (QU10572)
Range Shift Fork Pads: Range (2 QU10951)
Mode Shift Fork Pads: Center (QU10670), Tip (2 QU10164)
Sprocket Snap Rings: (2) QU10902
Input Snap Rings: Shaft (QU10952), Bearing (QU10907)
Mainshaft Snap Rings: Shaft (QU10908), Output Bearing (QU10909)
Mainshaft Mode Hub Snap Ring: QU10975
Front Output Snap Rings: Shaft (QU10600), Output Bearing (QU10910)
Planetary Snap Ring: QU10814
Morse® Drive Chain: QU50255
Oil Pump Pickup: QU10973
Output Nuts: Front Output Nut (QU10512), Rear Output Nut (QU50681)
Miscellaneous: Threadlocker (S24200), RTV Sealant (QU90006)

Tech Note 2: Gasket
TK2135 does not include a transmission to transfer case gasket. Ford did not use a gasket between the transmission and transfer case on 2008-2010 Super Duty® trucks because the space between the two units is dry unless there is a seal failure. If you wish to use a gasket on your 2008-2010 truck you can order TK20255 gasket as an optional part.

Tech Note 3: Alternative Kits
Alternative Kits for 2008-2010 are:
TKA2139 Torque King® NV273F Basic, Premium Quality Bearing and Seal Kits
TK2134 Torque King® NV273F Complete, Premium Quality Bearing and Seal Kit
TK2539 Torque King® NV273F Premium Quality Complete Rebuild Kit

Tech Note 4: New Venture/New Process/Magna
When Ford (1999 models) and Dodge (2003 models) first used NV271 and NV273 transfer cases, New Process Gear (NPG) of East Syracuse N.Y. was part of New Venture Gear (NVG). When NVG dissolved, NPG continued on under Chrysler. Chrysler subsequently sold the production rights to Magna, a Canadian automotive parts company. All these name changes are confusing, but the important thing to know is a specific assembly number for any 271F, 271D, 273D, and 273F transfer case is the same and uses the same replacement parts regardless if it was built by New Venture, New Process, or Magna.

Applications
Ford:
Super Duty F-250, F-350, F-450, F-550 4x4 Trucks with New Venture NV273F Electric Shift Transfer Cases: 2008, 2009, 2010