XV4000 1994-1996.5 Dodge NP241DHD Transfer Case Exploded View
XV4000 1994-1996.5 Dodge NP241DHD Transfer Case Exploded View
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XV4000 1994-1996.5 32 Spline Output NP241DHD Transfer Case
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XV4000 1994-1996.5 32 Spline Output NP241 DHD Transfer Case
Information and Resources
XV4000
Case Parts
Tools, Kits and Lubricants
XV4000 Resources
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 546 | TMD94USB 1994 Complete Dodge Factory Service Manuals on USB | 1 |
| 2 | 547 | TMD95USB 1995 Complete Dodge Factory Service Manuals on USB | 1 |
| 3 | 548 | TMD96USB 1996 Complete Dodge Factory Service Manuals on USB | 1 |
| 4 | IDN-401 | IDN-401 NP231, NP233, NP241, NP242 Input Bearing Width Tech Help | 1 |
| 5 | IDN-402 | IDN-402 Input Shaft Clutch Tooth Profiles for NPG and NVG Transfer Cases | 1 |
| 6 | IDN-404 | 1994-2002 Dodge Ram NP241DLD Transfer Case Identification IDN-404 | 1 |
XV4000 Bearing to Snap Ring
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 50873 | QU50873 15/16" Wide, Double Row Transfer Case Input Ball Bearing | 1 |
| 2 | 50874 | QU50874 5/8" Thick, Single Row Transfer Case Input Ball Bearing | 1 |
XV4000 Pilot Bearings
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 9910000 | X10000 Input to Mainshaft Needle Bearing for New Process Transfer Cases | 1 |
| 2 | 50083 | QU50083 Transfer Case Input Shaft Plug | 1 |
| 3 | 50114 | QU50114 1 Piece Transfer Case Mainshaft Front Pilot Bearing and Cup | 1 |
XV4000 Seals
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10896 | QU10896 NP241DHD Rear Output Seal 1996-2002 Dodge Transfer Cases | 1 |
| 2 | 10023 | QU10023 NP241DHD Transfer Case & 4x2 NV4500HD & NV5600 Rear Output Seal | 1 |
XV448 Input Shaft and Planetary
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10857 | QU10857 Transfer Case Input Seal for Many NPG and NVG Transfer Cases | 1 |
| 2 | 10893 | QU10893 Transfer Case 0.094" Input Shaft Snap Ring | 1 |
| 3 | 50416 | QU50416 Bearing Snap Ring for NP200, NP201, NP205 Ball Bearings | 1 |
| 4 | 50873 | QU50873 15/16" Wide, Double Row Transfer Case Input Ball Bearing | 1 |
| 4 | 50874 | QU50874 5/8" Thick, Single Row Transfer Case Input Ball Bearing | 1 |
| 5 | 10814 | QU10814 Snap Ring, Input Shaft to Planetary NPG & NVG Transfer Cases | 1 |
| 6 | 11039 | QU11039 Planetary Lock or Thrust Plate for NPG, NVG, MPT Transfer Cases | 1 |
| 6 | 5511039 | QU11039U USED Planetary Lock or Thrust Plate for NPG Transfer Cases | 1 |
| 7 | 10572 | QU10572 Input Shaft to Planetary Thrust Washer NPG/NVG Transfer Cases | 2 |
| 7 | 50761 | QU50761 Aftermarket Transfer Case Input Shaft to Planet Thrust Washer | 2 |
| 8 | 51201 | QU51201 23 Spline x 5" Replacement NP241 Input Shaft for Dodge Ram | 1 |
| 8 | 50637 | QU50637 1994-2001 Dodge NP241 5" 23 Spline Transfer Case Input Shaft | 1 |
| 8 | 50477 | QU50477 NP241DLD, NP241DHD 29 Spline Aftermarket Input Shaft | 1 |
| 8 | 10889 | QU10889 29 Spline Input Shaft 1994-2002 Dodge NP241 Transfer Cases | 1 |
| 8 | 52100 | QU52100 Replacement 23 Spline x 4-5/16" NP241 Transfer Case Input Shaft | 1 |
| 8 | 50640 | QU50640 23 Spline x 4-5/16" 1996-1999 NP241D Transfer Case Input Shaft | 1 |
| 8 | 50638 | QU50638 1994-1999 Dodge 23 Spline NP241 Transfer Case Input Shaft | 1 |
| 8 | 5550638 | QU50638U Used 1994-1999 Dodge 23 Spline NP241 Transfer Case Input Shaft | 1 |
| 9 | 50114 | QU50114 1 Piece Transfer Case Mainshaft Front Pilot Bearing and Cup | 1 |
| 9a | 50083 | QU50083 Transfer Case Input Shaft Plug | 1 |
| 9b | 9910000 | X10000 Input to Mainshaft Needle Bearing for New Process Transfer Cases | 1 |
| 10 | 50150 | QU50150 Range Sleeve for 1994-2002 Dodge NP241DHD Transfer Case | 1 |
| 10 | 5550150 | QU50150U Used NP241DHD Range Sleeve | 1 |
| 11 | 5550494 | QU50494U Used NP241DHD 6 Pinion Narrow Tooth Planetary Carrier | 1 |
| 11 | 11482 | QU11482 1994-1995 Dodge 241DHD Transfer Case Wide Tooth Planet | 1 |
| 11 | 5511482 | QU11482U Used NP241DHD Wide Planetary Assembly for 1994-1995 | 1 |
| 12 | 50201 | QU50201 Planetary Bearing for 1994-2002 Dodge NP241DHD Transfer Case | 1 |
| 13 | 50151 | QU50151 NP241DHD Transfer Case Shift Fork Hub | 1 |
| 13 | 5550151 | QU50151U Used NP241DHD Transfer Case Shift Fork Hub | 1 |
| 14 | 50080 | QU50080 NP241DHD Range Fork Hub to Range Sleeve Retaining Ring | 1 |
XV450 32 Spline Output Shaft
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10872 | QU10872 Synchro Hub to Mainshaft Snap Ring | 1 |
| 2 | 10820 | QU10820 New Process Transfer Case Synchronizer Strut Tension Spring | 2 |
| 3 | 11166 | QU11166 1994-2002 Dodge NP241 Transfer Case Synchronizer Hub | 1 |
| 3 | 5511166 | QU11166U Used 1994-2002 Dodge NP241 Transfer Case Synchronizer Hub | 1 |
| 4 | 10821 | QU10821 Mode Synchronizer Strut or Key for NPG Transfer Cases | 3 |
| 5 | 50354 | QU50354 NP231, NP241DLD, NP241DHD Synchronizer Sleeve | 1 |
| 5 | 5550354 | QU50354U Used NP231, NP241DLD, NP241DHD Synchronizer Sleeve | 1 |
| 6 | 10819 | QU10819 Brass Synchro Ring for many New Process Transfer Cases | 1 |
| 6 | 5510819 | QU10819U Used Brass Synchro Ring for many New Process Transfer Cases | 1 |
| 7 | 10921 | QU10921 NP241D Upper Chain Drive Sprocket for 1994-2002 Dodge Ram | 1 |
| 7 | 5510921 | QU10921U Used NP241DHD Upper Chain Drive Sprocket | 1 |
| 8 | 50000 | QU50000 NP241DHD & BW4470 Transfer Case Drive Chain | 1 |
| 9 | 10968 | QU10968 32 Spline NP241DHD Rear Output Mainshaft | 1 |
| 10 | 50177 | QU50177 Genuine New Process Oil Pump Seal | 1 |
| 11 | 10972 | QU10972 32 Spline NP241 OIL PUMP, AM | 1 |
| 12 | 10873 | QU10873 Speedometer Gear Retaining Snap Ring for NPG/NVG Transfer Cases | 2 |
| 12 | 2069 | QK2069 Transfer Case Saver Kit for NPG and NVG Transfer Cases | 1 |
| 13 | 10923 | QU10923 13 Tooth Speedometer Drive Gear Dodge NPG Transfer Cases | 1 |
| 13 | 5510923 | QU10923U 13 Tooth Speedometer Drive Gear Dodge NPG Transfer Cases | 1 |
| 14 | 50875 | QU50875 Transfer Case Front Output and/or Rear Output Ball Bearing | 1 |
| 15 | 10816 | QU10816 0.090" Snap Ring for NPG Transfer Cases & Manual Transmissions | 1 |
XV451 Oil Pump and Pickup
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 50177 | QU50177 Genuine New Process Oil Pump Seal | 1 |
| 2 | 50423 | QU50423 Oil Pump for 32 Spline New Process Transfer Cases | 1 |
| 3 | 10802 | QU10802 O-Ring, Transfer Case Oil Pump Feed Tube to Oil Pump Inlet | 1 |
| 4 | 10823 | QU10823 NP241 Steel Oil Pump Feed Tube | 1 |
| 5 | 10673 | QU10673 New Process Transfer Case Oil Pump Pickup Connector Hose | 1 |
| 6 | 10674 | QU10674 Oil Pump Inlet Screen for Left Drop NPG, NVG Transfer Cases | 1 |
| 7 | 50191 | QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions | 1 |
XV452 Shift Parts
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 9950144 | QU50144AM Cast Iron Range Fork for Some New Process Transfer Cases | 1 |
| 2 | 10164 | QU10164 Transfer Case Shift Fork Tip Pad for New Process, New Venture | 1 |
| 3 | 10875 | QU10875 Range Fork Shift Center Pad for NPG and NVG Transfer Cases | 1 |
| 4 | 10574 | QU10574 NPG Transfer Case Mode Fork Center Pad | 1 |
| 5 | 10929 | QU10929 NP231DLD, NP241DLD, NP241DHD Mode Fork and Rod | 1 |
| 5 | 5510929 | QU10929U Used NP231DLD, NP241DLD, NP241DHD Mode Fork and Rod | 1 |
| 5 | 11058 | QU11058 MODE FORK & RAIL | 1 |
| 6 | 10628 | QU10628 Mode Fork Shift Spring for Many NPG and NVG Transfer Cases | 1 |
| 6 | 5510628 | QU10628U Used Mode Fork Shift Spring for Many NPG/NVG Transfer Cases | 1 |
| 7 | 10629 | QU10629 Mode Fork Spring Plate (Spring Cup) | 1 |
| 7 | 5510629 | QU10629U Used Mode Shift Fork Plate (Spring Cup) | 1 |
| 8 | 5511644 | QU11644U Used Shift Cam for 1994-1997 Dodge NP241 Transfer Cases | 1 |
| 9 | 10825 | QU10825 Sector Shaft Inner O-Ring | 1 |
| 10 | 10824 | QU10824 Plastic Sector Shaft Outer Seal | 1 |
| 11 | 10589 | QU10589 Transfer Case Shift Linkage Grommet or Bushing for Dodge | 1 |
| 12 | 5511645 | QU11645U Used Shift Lever for 1994-1997 Dodge NP241DHD/DLD | 1 |
| 13 | 95047 | QU95047 3/8" Grade 8 180,000 PST SAE Flat Washer | 1 |
| 14 | 20768 | QU20768 M10 1.5x45 Bolt for 2004.5-2006 Ford Transfer Cases | 1 |
| 15 | 11018 | QU11018 Poppet Plunger for Many NPG and NVG Transfer Cases | 1 |
| 16 | 11027 | QU11027 Detent Poppet Spring | 1 |
| 16 | 5511027 | QU11027U Used Detent Poppet Spring | 1 |
| 17 | 10800 | QU10800 O-Ring, Transfer Case Switch or Poppet Plug for NPG, NVG | 1 |
| 18 | 11016 | QU11016 Detent Poppet Plug for many chain drive Transfer Cases | 1 |
XV453 Front Case
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10569 | QU10569 New Process Transfer Case Vacuum Switch for Dodge and Jeep | 1 |
| 2 | 10800 | QU10800 O-Ring, Transfer Case Switch or Poppet Plug for NPG, NVG | 1 |
| 3 | 50178 | QU50178 6 Bolt Paper PTO Cover Gasket | 1 |
| 3 | 50039 | QU50039 6 Bolt Cork PTO Gasket | 1 |
| 4 | 70005 | QU70005 6 Bolt PTO Cover | 1 |
| 4 | 70113 | QU70113 Extra Thick Heavy Duty 6 Bolt PTO Cover | 1 |
| 4 | 5570005 | QU70005U Used 6 Bolt PTO Cover | 1 |
| 4 | 662008 | TK2008 Heavy Duty 6 Bolt PTO Cover Kit with Flat Steel Cover Plate | 1 |
| 5 | 10245 | QU10245 Flange Head PTO Cover Bolt | 1 |
| 5 | 2168 | QK2168 Set of 6 New PTO Cover Bolts | 1 |
| 6 | 52264 | QU52264 Front Retainer Bolt for New Process Transfer Cases | 1 |
| 7 | 50501 | QU50501 Input Bearing Retainer | 1 |
| 7 | 5550501 | QU50501U Used Input Bearing Retainer | 1 |
| 8 | 10535 | QU10535 Special Mounting Nut for Dodge & RAM Transfer Cases | 1 |
| 9 | 10971 | QU10971 New Process Transfer Case Mounting Stud for Dodge Ram | 1 |
| 10 | 10857 | QU10857 Transfer Case Input Seal for Many NPG and NVG Transfer Cases | 1 |
| 11 | 10893 | QU10893 Transfer Case 0.094" Input Shaft Snap Ring | 1 |
| 12 | 50416 | QU50416 Bearing Snap Ring for NP200, NP201, NP205 Ball Bearings | 1 |
| 13 | 50874 | QU50874 5/8" Thick, Single Row Transfer Case Input Ball Bearing | 1 |
| 13 | 50873 | QU50873 15/16" Wide, Double Row Transfer Case Input Ball Bearing | 1 |
| 15 | 5550424 | QU50424U Used 94-96 NP241DHD Wide Planet Front Case Half | 1 |
| 15 | 50591 | QU50591 Front Case Sub-Assembly for 1994-1997 NP241DHD Transfer Case | 1 |
| 16 | 10899 | QU10899 Annulus Gear Snap Ring for NPG, NVG Transfer Cases | 1 |
| 17 | 11092 | QU11092 90° Breather Vent for NPG/NVG Transfer Cases & Transmissions | 1 |
| 18 | 11488 | QU11488 5/16" Spring Hose Clamp | 1 |
| 19 | 50514 | QU50514 NPG Triple Lip Transfer Case Output Seal | 1 |
| 19 | 40366 | QU40366 Flanged Double Lip Transfer Case Output Oil Seal | 1 |
| 20 | 50875 | QU50875 Transfer Case Front Output and/or Rear Output Ball Bearing | 1 |
| 21 | 10874 | QU10874 NP241 Front Output Shaft Bearing to Front Case Snap Ring | 1 |
XV454 Rear Case Parts 32 Spline
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 50344 | QU50344 NP241 Rear Case Half | 1 |
| 1 | 5550344 | QU50344U Used NP241 Rear Case Half | 1 |
| 2 | 11138 | QU11138 Case and Extension Bolt | 1 |
| 3 | 50423 | QU50423 Oil Pump for 32 Spline New Process Transfer Cases | 1 |
| 3 | 10972 | QU10972 32 Spline NP241 OIL PUMP, AM | 1 |
| 4 | 10923 | QU10923 13 Tooth Speedometer Drive Gear Dodge NPG Transfer Cases | 1 |
| 5 | 10873 | QU10873 Speedometer Gear Retaining Snap Ring for NPG/NVG Transfer Cases | 1 |
| 6 | 50502 | QU50502 Front Output Rear Needle Bearing for NPG, NVG Transfer Cases | 1 |
| 6 | 10879 | QU10879 Heavy-Duty, Max Capacity, Front Output Rear Bearing | 1 |
| 9 | 11044 | QU11044 Metric Transfer Case Drain or Fill Plug | 1 |
| 9 | 5511044 | QU11044U Used Metric Transfer Case Drain or Fill Plug | 1 |
| 10 | 5552186 | QU52186U Used Transfer Case Split Alignment Dowel Pin | 1 |
| 11 | 5552185 | QU52185U Used Transfer Case Dowel Washer | 1 |
| 12 | 11140 | QU11140 Long Case Bolt for NPG/NVG Transfer Cases | 1 |
| 13 | 50419 | QU50419 Transfer Case Rear Output Bearing Retainer | 1 |
| 14 | 11141 | QU11141 Rear Bearing Retainer or Extension Housing Bolt | 1 |
| 15 | 50875 | QU50875 Transfer Case Front Output and/or Rear Output Ball Bearing | 1 |
| 16 | 10816 | QU10816 0.090" Snap Ring for NPG Transfer Cases & Manual Transmissions | 1 |
| 17 | 11054 | QU11054 New Process Transfer Case Rear Extension Assembly | 1 |
| 18 | 10130 | QU10130 Rear Output Bushing for 32-Spline Outputs in GM and Dodge | 1 |
| 19 | 10610 | QU10610 New Process NP241 Booted Rear Output Seal for 32 Spline Rear Outputs | 1 |
| 20 | 40472 | QU40472 Transfer Case Rear Output Slip Yoke 1994-1997 Ram NP241 | 1 |
XV4000 Individual Parts
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10942 | QU10942 Main Vacuum Supply Line Harness 1994-1997 Ram with CAD | 1 |
| 2 | 50000 | QU50000 NP241DHD & BW4470 Transfer Case Drive Chain | 1 |
| 3 | 95092 | QU95092 3/8" PTO Cover Bolt | 1 |
| 4 | 95093 | QU95093 3/8" Star Lock Washer | 1 |
| 5 | 10245 | QU10245 Flange Head PTO Cover Bolt | 1 |
| 6 | 5550424 | QU50424U Used 94-96 NP241DHD Wide Planet Front Case Half | 1 |
| 7 | 50591 | QU50591 Front Case Sub-Assembly for 1994-1997 NP241DHD Transfer Case | 1 |
XV4000 Input Shafts
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 10889 | QU10889 29 Spline Input Shaft 1994-2002 Dodge NP241 Transfer Cases | 1 |
| 2 | 50477 | QU50477 NP241DLD, NP241DHD 29 Spline Aftermarket Input Shaft | 1 |
| 3 | 50637 | QU50637 1994-2001 Dodge NP241 5" 23 Spline Transfer Case Input Shaft | 1 |
| 4 | 50638 | QU50638 1994-1999 Dodge 23 Spline NP241 Transfer Case Input Shaft | 1 |
| 5 | 50639 | QU50639 23 Spline NP241DLD, NP241DHD Wide Tooth Input Shaft | 1 |
| 6 | 50640 | QU50640 23 Spline x 4-5/16" 1996-1999 NP241D Transfer Case Input Shaft | 1 |
| 7 | 51201 | QU51201 23 Spline x 5" Replacement NP241 Input Shaft for Dodge Ram | 1 |
| 8 | 52100 | QU52100 Replacement 23 Spline x 4-5/16" NP241 Transfer Case Input Shaft | 1 |
XV4000 Case Parts Planetary and Bearings
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 11482 | QU11482 1994-1995 Dodge 241DHD Transfer Case Wide Tooth Planet | 1 |
| 1 | 5511482 | QU11482U Used NP241DHD Wide Planetary Assembly for 1994-1995 | 1 |
| 2 | 50494 | QU50494 NP241DHD Planetary Carrier Assembly for Dodge Ram | 1 |
| 2 | 5550494 | QU50494U Used NP241DHD 6 Pinion Narrow Tooth Planetary Carrier | 1 |
| 3 | 50873 | QU50873 15/16" Wide, Double Row Transfer Case Input Ball Bearing | 1 |
| 4 | 50114 | QU50114 1 Piece Transfer Case Mainshaft Front Pilot Bearing and Cup | 1 |
| 5 | 50874 | QU50874 5/8" Thick, Single Row Transfer Case Input Ball Bearing | 1 |
| 6 | 50083 | QU50083 Transfer Case Input Shaft Plug | 1 |
| 7 | 9910000 | X10000 Input to Mainshaft Needle Bearing for New Process Transfer Cases | 1 |
XV4000 Tools
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2050 | QT2050 Transfer Case Rear Output Bushing Remover and Installer | 1 |
| 2 | 1100 | QT1100 1" X 8" Driver Handle for Installers & Removers with 5/8" Tip | 1 |
| 3 | 882051 | QT2051 Bearing Installer for the Front Output, Rear Bearing for NPG and NVG Transfer Cases | 1 |
XV4000 Kits
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2507 | TK2507 Master NP241DHD Overhaul Kit 1994-1996 | 1 |
| 2 | 2523 | TK2523 Torque King® 1994-1996 NP241DHD Bearing, Seal, and Gasket Kit | 1 |
| 3 | 2519 | TK2519 1995-1996 Master NP241DHD Overhaul Kit | 1 |
| 4 | 2528 | TK2528 TK95-96 241DHD B&S KIT | 1 |
| 5 | 2069 | QK2069 Transfer Case Saver Kit for NPG and NVG Transfer Cases | 1 |
| 6 | 662006 | QK2006 Front Output CV Flange Kit for 1994-1997 NP241DLD, NP241DHD | 1 |
| 7 | 551047 | QK1047U Used Electric Speedo Sensor Kit for Dodge and Jeep | 1 |
| 8 | 662010 | QK2010 6 Blt PTO Cover Hdrw Set | 1 |
| 9 | 662012 | QK2012 6 Bolt PTO Cover Bolt Replacement Kit | 1 |
| 10 | 2168 | QK2168 Set of 6 New PTO Cover Bolts | 1 |
| 11 | 2174 | QK2174 6 Bolt PTO Cover Kit with Steel Cover Plate, 6 Bolts and Gasket | 1 |
XV4000 Lubricants
| Item | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 778 | Mopar 68218057AC ATF+4 Automatic Transmission Fluid | 1 |
| 2 | 90006 | QU90006 Large 3.35 ounce Tube Ultra Black RTV Sealant | 1 |
| 3 | 24200 | S24200 Medium Strength Blue 242 Threadlocker (6ML) | 1 |
| 4 | 64000 | S64000 Sleeve Retainer | 1 |
