Exploded View

XV4009 1973-1979 Ford Direct Mount NP205 Transfer Case Exploded View

1973-1979 Ford Direct Mount NP205 Transfer Case

Interactive exploded view of the 1973-1979 Ford Direct Mount NP205 Transfer Case. Click a part in the diagram to see its part number and add it to your cart.

Detailed, color-illustrated exploded view by Dan the Gear Man® for the 1973-1979 Ford Direct Mount NP205 Transfer Case. Click any part in the diagram to see the part number and order it.

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XV4009 1973-1979 Ford Direct Mount NP205 Transfer Case

Interactive parts catalog for XV4009 1973-1979 Ford Direct Mount NP205 Transfer Case. Browse exploded diagrams, find part numbers, and order replacement parts.

XV4009 1973-1979 Ford Direct Mount NP205 Transfer Case

Information and Resources

XV4009

Gears, Carriers and Parts

Tools, Kits and Lubricants

XV471 Rear Output

Item	Part Number	Description	Qty
1	2036	QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts	1
1	2036	QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts	1
2	10513	TK10513 32 Spline Transfer Case Yoke Seal for NPG and NVG	1
3	40931	QU40931 U-Bolt Style 1310 Series 32 Spline Yoke NP203 NP205	1
3	5540931	QU40931U USED U-Bolt Style 1310 Series 32 Spline Yoke	1
3	40746	QU40746 New Process NP205 32 Spline 1310 Series Rear Output Yoke	1
3	555540746	QU40746U USED NP205 32 Spline 1310 Series Rear Output Yoke	1
3	40823	QU40823 1330 Series Rear Output Yoke 32 Spline for NP205	1
4	50123	TK50123 NP205 2-1/8" ID Rear Output or Remote Input Seal	1
5	11154	QU11154 NP205 Rear Bearing Retainer Bolt	5
6	95093	QU95093 3/8" Star Lock Washer	13
7	50278	QU50278 Rear Output 5 Bolt Retainer	1
7	5550278	QU50278U Used NP205 Rear Output Bearing Retainer has 5 Bolt Holes	1
8	9910503	TK10503 Premium Gasket, 5 Bolt Rear Output Bearing Retainer	1
9	50416	QU50416 Bearing Snap Ring for NP200, NP201, NP205 Ball Bearings	1
10	50105	TK50105 USA Ball Bearing NP200, NP201, NP203, NP205 Transfer Cases	1
11	20009	TK20009 Ford NP205, NP203 7 Tooth Transfer Case Speedometer Gear	1
12	8096064	QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt	8
13	20670	QU20670 16 Tooth Speedo Driven Gear for Ford	1
13	20671	QU20671 17 Tooth Speedo Driven Gear for Ford	1
13	20672	QU20672 18 Tooth Speedometer Driven Gear for Ford	1
13	20673	QU20673 19 Tooth Speedometer Driven Gear for Ford	1
13	5520673	QU20673U Used 19T Speedo Driven Gear	1
13	20674	QU20674 20 Tooth Plastic Speedometer Driven Gear for Ford	1
13	5520674	QU20674U Used 20 Tooth Speedo Driven Gear	1
13	20675	QU20675 21 Tooth Speedometer Driven Gear for Ford	1
14	20123	QU20123 Speedometer Driven Gear to Cable Retainer for Ford	1
15	5520260	QU20260U Used NP205F Transfer Case Rear Housing for 1973-1979 Ford	1
16	50357	TK50357 Torque King® Rear Output Shaft Needle Roller Bearing	1
17	10604	TK10604 Premium 8 Bolt Rear Housing To Main Transfer Case Gasket	1

XV472 Input and Rear Output Shafts

Item	Part Number	Description	Qty
1	51164	QU51164 Replacement NP205 Low Gear Snap Ring	1
2	50526	QU50841 NP205 Cast Iron Low Gear Thrust Washer	1
2	5550256	QU50256U Used NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer	1
3	9910696	QU10696AM Tanged Inner (thin steel) Low Gear Thrust Washer NP205	2
3	5510696	QU10696U USED Tanged Inner (thin steel) Low Gear Thrust Washer NP205	2
4	9910859	TK10859 Genuine NP205 Low Gear	1
4	10859	QU10859AM Replacement NPG NP205 Low Gear	1
4	5510859	TK10859U Good Used NP205 Low Gear	1
5	50185	QU50185 16 Needle Rollers for NP200, NP201, NP205 Transfer Cases	4
6	50359	QU50359 NP205 Transfer Case Low Gear Bearing Spacer	1
6	5550359	QU50359U USED NP205 Transfer Case Low Gear Bearing Spacer	1
7	50084	TK50084 NP205 Rear Output Shaft for Fixed Yoke	1
7	5550897	QU50897U Used NP205 Original Design Rear Output Shaft	1
8	10316	QU10316 Shaft Anti-Rotation Pin NP205 NV4500	1
9	50275	QU50275 Set of 15 Needle Rollers for NP205 Input to Rear Output Pilot	1
10	50350	QU50350 NP205 Transfer Case Pilot Bearing Thrust Washer	1
11	50351	QU50351 NPG Transfer Case Rear Output Shaft Pilot Bearing Lock Ring	1
12	50339	QU50339 Replacement Sliding Clutch Collar Ring for NP205	1
12	5510661	TK10661U Used NP205 OE Sliding Clutch Collar Ring	1
13	50338	QU50338 NP205 Transfer Case Shift Fork	1
13	9910666	TK10666 Genuine Original Equipment NP205 Transfer Case Shift Fork	1
13	5510666	TK10666U Used NP205 Transfer Case Shift Fork	1
14	50260	TK50260 31 Spline Input Shaft for 1973-1979 Ford NP205	1
14	5550260	QU50260U Used 31 Spline Input Shaft for 1973-1979 Ford NP205	1

XV473 Rear View Front Output

Item	Part Number	Description	Qty
1	8096064	QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt	8
2	95093	QU95093 3/8" Star Lock Washer	8
3	50356	TK50356 Front Output Shaft, Rear Needle Bearing for NP205 Transfer Cases	1
4	10915	QU10915 Rear Bearing Support Plate	1
4	5510915	QU10915U Used NP205, NP203 Front Output Rear Bearing Support Plate	1
5	10604	TK10604 Premium 8 Bolt Rear Housing To Main Transfer Case Gasket	1
6	51164	QU51164 Replacement NP205 Low Gear Snap Ring	1
7	50526	QU50841 NP205 Cast Iron Low Gear Thrust Washer	1
7	5550256	QU50256U Used NP205 Transfer Case Thick, Cast Iron Low Gear Thrust Washer	1
8	9910859	TK10859 Genuine NP205 Low Gear	1
8	10859	QU10859AM Replacement NPG NP205 Low Gear	1
8	5510859	TK10859U Good Used NP205 Low Gear	1
9	50185	QU50185 16 Needle Rollers for NP200, NP201, NP205 Transfer Cases	4
10	50359	QU50359 NP205 Transfer Case Low Gear Bearing Spacer	1
10	5550359	QU50359U USED NP205 Transfer Case Low Gear Bearing Spacer	1
11	10316	QU10316 Shaft Anti-Rotation Pin NP205 NV4500	1
12	50345	QU50345 32 Spline Front Output Shaft for NP205 Transfer Cases	1
12	10632	TK10632 Genuine 32 Spline Front Output Shaft for New Process NP205	1
12	5510632	TK10632U Used 32 Spline Front Output Shaft for New Process NP205	1
13	50338	QU50338 NP205 Transfer Case Shift Fork	1
13	9910666	TK10666 Genuine Original Equipment NP205 Transfer Case Shift Fork	1
13	5510666	TK10666U Used NP205 Transfer Case Shift Fork	1
14	50339	QU50339 Replacement Sliding Clutch Collar Ring for NP205	1
14	5510661	TK10661U Used NP205 OE Sliding Clutch Collar Ring	1
15	20107	TK20107 Torque King® New Process NP205 Front Output Shaft High Gear	1
15	5520107	TK20107U Used Torque King® NP205 Front Output Shaft High Gear	1

XV474 Idler

Item	Part Number	Description	Qty
1	8096032	QU8096032 5/16-18 x 3/4 UNC Grade 8 Coarse Thread Hex Head Bolt	3
2	5520126	QU20126U Good Used NP205 Idler Shaft Cover	1
3	10687	TK10687 Torque King® 3 Bolt Transfer Case Idler Shaft Cover Gasket	1
3	50451	QU50451 Replacement Idler Shaft Cover Gasket for NP200, NP201, NP205	1
4	20127	QU20127 NP205 Idler Gear Shaft	1
4	5520127	QU20127U USED NP205 Idler Gear Shaft	1
5	50347	TK50347 Torque King® Transfer Case Idler Gear Tapered Roller Bearing	2
6	50346	TK50346 Torque King® Idler Shaft Tapered Roller Bearing Cup	2
7	20125	QU20125 NP205 Transfer Case Idler Gear Spacer	1
7	5520125	QU20125U Used NP205 Transfer Case Idler Gear Spacer	1
8	2053	TKA2053 9 Piece Idler Gear and Output Shaft Shim Kit	1
8	10605	QU10605 0.004" End-Play Shim for NP200, NP201, NP205 Transfer Cases	1
8	10606	QU10606 0.005" Thickness Idler Gear or Rear Shaft Shim	1
8	10988	QU10988 0.010" Idler Shaft Shim for NP200, NP201, NP205	1
8	10607	QU10607 0.012" Thickness Idler Gear or Rear Shaft Shim	1
8	10608	QU10608 0.015" Idler Shaft Shim for NP200, NP201, NP205	1
8	10609	QU10609 0.040" Thickness Idler Gear or Rear Shaft Shim	1
9	20124	TK20124 Torque King® New NP205 Transfer Case Idler Gear	1
9	5520124	TK20124U Used Idler Gear for NP205 Transfer Case	1
10	2036	QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts	1

XV475 Case Small Parts

Item	Part Number	Description	Qty
1	5510679	QU10679U USED NP205 Rubber Case Plug	4
2	5520149	QU20149U Used NP205 Transfer Case Shift Rail Interlock Rod	2
3	50143	QU50143 NP205 Transfer Case Shift Fork Roll Pin	2
4	20132	QU20132 Shift Poppet Plug (Poppet Screw) New Process Transfer Case	2
4	5520132	QU20132U Good Used Poppet Plug	2
5	10680	TK10680 Poppet Plug Gasket for New Process Gear Drive Transfer Cases	2
6	50252	QU50252 Poppet Spring for NP200, NP201, NP203, NP205 Transfer Cases	2
6	5550252	QU50252U USED Poppet Spring for New Process Transfer Cases	2
7	50349	QU50349 Poppet Ball for New Process Transfer Cases	2
7	5550349	QU50349U USED Poppet Ball for New Process Transfer Cases	2
8	50098	TK50098 Torque King® Shift Rail Seal	2
9	5520256	QU20256U Used Ford NP205 Rear Output Shaft Shift Rail	1
10	5520257	QU20257U Used Ford NP205 Front Output Shaft Shift Rail	1
11	5520261	QU20261U Used Ford NP205 Transfer Case S-Bent Shift Rail Link	1
12	50173	QU50173 NP205 Stainless Steel Shift Link Pin	2
12	5550173	QU50173U Used NP205 Steel Shift Link Pin	2
13	30006	QU30006 NP205 Shift Link Retainer Clip/Pin Lock Wire	2
14	50178	QU50178 6 Bolt Paper PTO Cover Gasket	1
15	70005	QU70005 6 Bolt PTO Cover	1
15	5570005	QU70005U Used 6 Bolt PTO Cover	1
15	555570005	QU70005NTO New Take Out 6 Bolt PTO Cover	1
16	10245	QU10245 Flange Head PTO Cover Bolt	6
16	2168	QK2168 Set of 6 New PTO Cover Bolts	1
17	50635	QU50635 New Process NP205 Drain or Fill Plug	1
17	5550635	QU50635U Good Used NP205 Drain or Fill Plug	1
18	5550772	QU50772U Used Case Magnet Retainer Clip	1
19	50191	QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions	1
19	5550191	QU50191U USED Chip Magnet NPG NVG Transfer Cases	1
20	5520263	QU20263U Used Bare 1973-1979 Ford NP205 Transfer Case Housing	1

XV476 Transfer Case to Transmission

Item	Part Number	Description	Qty
1	5520263	QU20263U Used Bare 1973-1979 Ford NP205 Transfer Case Housing	1
2	50106	TK50106 Torque King® Large Bore NP205 Input Ball Bearing	1
3	50395	QU50395 Input Bearing Snap Ring for NP205, NP203	1
4	10599	QU10599 0.088" Shaft Snap Ring for NPG Transfer Cases	1
4	10891	QU10891 0.091" Snap Ring for NPG Transfer Cases	1
4	10893	QU10893 Transfer Case 0.094" Input Shaft Snap Ring	1
4	9910892	QU10892 0.097" Shaft Snap Ring for NPG Transfer Cases	1
4	2175	QK2175 4 Piece, Selective Fit NP205 Input Shaft Snap Ring Kit	1
5	50175	TK50175 NP205, NP203 Premium Round Input Bearing Retainer Gasket	1
6	10517	TK10517 Genuine NPG 2-Way Transfer Case Input Seal	1
7	50188	QU50188 NP205 Bearing Retainer	1
7	5550188	QU50188U Used NP205 BARE Input Bearing Retainer, 4 Bolt Direct Mount	1
8	90056	QU90056 12 point 5/16" x 1" Coarse Thread Hardened Bolt	4
9	9920031	TK20031 6 Bolt Round Ford NP205 Transfer Case Gasket	1

XV477 Front View Front Output

Item	Part Number	Description	Qty
1	5520263	QU20263U Used Bare 1973-1979 Ford NP205 Transfer Case Housing	1
2	10858	TK10858 NP205 Front Output High Gear Thrust Washer	1
2	5510858	TK10858U Used NP205 Front Output High Gear Thrust Washer	1
3	50105	TK50105 USA Ball Bearing NP200, NP201, NP203, NP205 Transfer Cases	1
3	50485	QU50485 Output and Remote Input Ball Bearing NP205	1
4	50416	QU50416 Bearing Snap Ring for NP200, NP201, NP205 Ball Bearings	1
5	10514	TK10514 NPG Transfer Case Front Bearing Retainer 4 Bolt Gasket	1
5	50455	QU50455 Aftermarket Transfer Case Front Bearing Retainer 4 Bolt Gasket	1
6	10686	QU10686 Front Output and Remote Mount Input Bearing Retainer	1
6	5510686	QU10686U Good Used NP205, NP203 4 Bolt Front Bearing Retainer	1
7	95093	QU95093 3/8" Star Lock Washer	4
8	8096064	QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt	4
9	50543	QU50543 1-7/8" ID Output Seal for Ford NP205 Transfer Cases	2
10	20030	QU20030 NP205 Transfer Case Front Yoke Slinger	1
10	5520030	QU20030U Used NP205 Transfer Case Front Yoke Slinger	1
11	40931	QU40931 U-Bolt Style 1310 Series 32 Spline Yoke NP203 NP205	1
11	5540931	QU40931U USED U-Bolt Style 1310 Series 32 Spline Yoke	1
11	40823	QU40823 1330 Series Rear Output Yoke 32 Spline for NP205	1
12	10513	TK10513 32 Spline Transfer Case Yoke Seal for NPG and NVG	1
13	2036	QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts	1
13	2036	QK2036 7/8" Thread Nut & Washer Kit for NPG Transfer Case Shafts	1

XV478 Case Small Parts

Item	Part Number	Description	Qty
1	50224	QU50224 Large NP205 Transfer Case Access Hole Plug Approx 7/16" OD	4
2	5520149	QU20149U Used NP205 Transfer Case Shift Rail Interlock Rod	2
3	50143	QU50143 NP205 Transfer Case Shift Fork Roll Pin	2
4	20132	QU20132 Shift Poppet Plug (Poppet Screw) New Process Transfer Case	2
4	5520132	QU20132U Good Used Poppet Plug	2
5	10680	TK10680 Poppet Plug Gasket for New Process Gear Drive Transfer Cases	2
6	50252	QU50252 Poppet Spring for NP200, NP201, NP203, NP205 Transfer Cases	2
6	5550252	QU50252U USED Poppet Spring for New Process Transfer Cases	2
7	50349	QU50349 Poppet Ball for New Process Transfer Cases	2
7	5550349	QU50349U USED Poppet Ball for New Process Transfer Cases	2
8	50098	TK50098 Torque King® Shift Rail Seal	2
9	5520256	QU20256U Used Ford NP205 Rear Output Shaft Shift Rail	1
10	5520257	QU20257U Used Ford NP205 Front Output Shaft Shift Rail	1
11	5520436	QU20436U Used Shift Linkage for Many 1979 Ford NP205 Transfer Cases	1
12	50173	QU50173 NP205 Stainless Steel Shift Link Pin	2
12	5550173	QU50173U Used NP205 Steel Shift Link Pin	2
13	90057	QU90057 Linkage Retaining Clip for 1978-1979 Ford NP205 Link Bars	2
14	50178	QU50178 6 Bolt Paper PTO Cover Gasket	1
15	70005	QU70005 6 Bolt PTO Cover	1
15	5570005	QU70005U Used 6 Bolt PTO Cover	1
15	555570005	QU70005NTO New Take Out 6 Bolt PTO Cover	1
16	10245	QU10245 Flange Head PTO Cover Bolt	6
16	2168	QK2168 Set of 6 New PTO Cover Bolts	1
17	50635	QU50635 New Process NP205 Drain or Fill Plug	1
17	5550635	QU50635U Good Used NP205 Drain or Fill Plug	1
18	5550772	QU50772U Used Case Magnet Retainer Clip	1
19	50191	QU50191 Chip Magnet for NPG, NVG Transfer Cases and Transmissions	1
19	5550191	QU50191U USED Chip Magnet NPG NVG Transfer Cases	1
20	5520263	QU20263U Used Bare 1973-1979 Ford NP205 Transfer Case Housing	1

XV479 Shift Parts 1973-1978 with Round Shift Rod

Item	Part Number	Description	Qty
1	5520262	QU20262U Good Used Transfer Case Mounted Support Bracket	1
2	8095102	QU8095102 3/8" USS grade 8 lock	2
3	8096064	QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt	2
4	9920031	TK20031 6 Bolt Round Ford NP205 Transfer Case Gasket	1
5	8095102	QU8095102 3/8" USS grade 8 lock	6
6	8096060	QU8096060 3/8-16 x 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt	6
7	5521023	TK21023U Used Ford NP435 4 Speed to NP205F Transfer Case Adapter	1
7	5521024	TK21024U Used Adapter, 1977.5-1979 Ford C6 Auto Trans to NP205F TCase	1
8	21029	QU21029 C6 Auto Trans Rear Gasket for 1966-1996 Fords	1
8	20069	TK20069 NP435/NP445 Rear Gasket	1
9	21021	QU21021 Transfer Case Shift Knob for 1959-1977 Ford with Dana 24 or NP205	1
9	21022	QU21022 1978-1979 Ford NP205 Transfer Case Shifter Knob	1
10	5521035	TK21035U 1973-1978 Ford Part Time Transfer Case Shift Lever	1
12	20985	TK20985 Transfer Case Shift Lever Bushing for 1973-1987 Ford 4x4s	2
13	20986	QU20986 1973-1979 Ford NP205 Shift Lever Bolt	1
17	5520273	QU20273U Used 1975-1978 Ford NP205 Shift Link Rod	1
18	90057	QU90057 Linkage Retaining Clip for 1978-1979 Ford NP205 Link Bars	1
19	8096075	QU8096075 3/8-16 x 3 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt	1
20	21025	QU21025 Transmission or Transfer Case Mount for 1967-1979 Fords	1
21	8095024	QU8095024 3/8-16 UNC Grade 8 Class C Coarse Thread Lock Nut	1
22	5521026	QU21026U Used Transmission Mount Strap for Ford Trucks and 4x4s	1
26	21034	TK21034 Urethane Transfer Case Steady Rest Mount Kit for Ford Direct NP205	1
26	21031	QU21031 Upper Mount	1
26	21032	QU21032 Lower Mount	1
26	21033	QU21033 Transfer Case Steady Rest Spacer	1

XV480 Shift Parts 1979 with Flat Shift Rod

Item	Part Number	Description	Qty
1	5520262	QU20262U Good Used Transfer Case Mounted Support Bracket	1
2	8095102	QU8095102 3/8" USS grade 8 lock	2
3	8096064	QU8096064 3/8-16 x 1 UNC Grade 8 Coarse Thread Hex Head Bolt	2
4	9920031	TK20031 6 Bolt Round Ford NP205 Transfer Case Gasket	1
5	8095102	QU8095102 3/8" USS grade 8 lock	6
6	8096060	QU8096060 3/8-16 x 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt	6
7	5521023	TK21023U Used Ford NP435 4 Speed to NP205F Transfer Case Adapter	1
7	5521024	TK21024U Used Adapter, 1977.5-1979 Ford C6 Auto Trans to NP205F TCase	1
8	21029	QU21029 C6 Auto Trans Rear Gasket for 1966-1996 Fords	1
8	20069	TK20069 NP435/NP445 Rear Gasket	1
9	21022	QU21022 1978-1979 Ford NP205 Transfer Case Shifter Knob	1
10	5521036	TK21036U Used 1979 Ford NP205 Transfer Case Shift Lever	1
12	20985	TK20985 Transfer Case Shift Lever Bushing for 1973-1987 Ford 4x4s	2
13	20986	QU20986 1973-1979 Ford NP205 Shift Lever Bolt	1
14	5521030	QU21030U Used NP205 Shift Rod Link for 1979 Ford NP205 with C6 Auto	1
14	5520436	QU20436U Used Shift Linkage for Many 1979 Ford NP205 Transfer Cases	1
15	90057	QU90057 Linkage Retaining Clip for 1978-1979 Ford NP205 Link Bars	2
16	8096075	QU8096075 3/8-16 x 3 1/2 UNC Grade 8 Coarse Thread Hex Head Bolt	1
17	21025	QU21025 Transmission or Transfer Case Mount for 1967-1979 Fords	1
18	8095024	QU8095024 3/8-16 UNC Grade 8 Class C Coarse Thread Lock Nut	1
19	5521026	QU21026U Used Transmission Mount Strap for Ford Trucks and 4x4s	1
23	21034	TK21034 Urethane Transfer Case Steady Rest Mount Kit for Ford Direct NP205	1
23	21031	QU21031 Upper Mount	1
23	21032	QU21032 Lower Mount	1
23	21033	QU21033 Transfer Case Steady Rest Spacer	1