Description
QU9999 NV4500 Short Shift Top Cover Assembly with Tower New takeout, late model, high rise, short shift, GM Shift Cover Assemblies with the shift tower (16mm fine thread) specific to 2002-2007 GM 2500HD and 3500HD. The tower and shift lever are just a bit taller than used in earlier trucks. Includes reverse shift fork pads. Does not include backup switch or vent hose. Will fit any 1992-2007 NV4500 transmission. USA Made.
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Dan the Gear Man® Tech Notes:
Height
Model Years
Body Style
Component Shift Tower Parts
Sealant
Tools
Matching Parts
Applications
Tech Note 1: Height
The higher body style of 2002-2007 Chevy and GMC 2500HD and 3500HD GMT800 series trucks required a higher shift cover for the NV4500 5 speed manual transmission option. The 2002-2007 shift cover has an integral tower base that is about 1" high compared to the earlier models 3/4". For the matching Shift Tower, the distance from the bottom of the plastic base to the tip lower shift tower stud is about 2-1/2". The earlier version was about 2.2". The 1994-2002 and 2002-2007 shift towers themselves are NOT interchangeable, however, all complete NV4500 shift covers with matching shift tower assembly will work on any NV4500 transmission including all GM and Dodge models.
Tech Note 2: Model Years
GM electronic parts books list both high rise and low rise shift covers for 2002-2003. Only QU9999 is shown for 2004-2007 model years. For earlier model tranmissions, see QU10706.
Tech Note 3: Body Style
For 2007, GM offered both GMT800 (Classic) and the new GMT900 body styles. NV4500 manual transmissions were only offered with the GMT800 body style.
Tech Note 4: Component Shift Tower Parts
(4) QU10155 Spacer/Bushing
(4) QU10156 Bolt
QU10157 Metal/Rubber Tower Spacer Plate
QU10737 Shift Tower
Tech Note 5: Sealant
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.
Tech Note 6: Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS | ||||||
Component | 23 Spline Dodge 4x4 NV4500LD | 29 Spline Dodge 4x4 NV4500HD | 30 Spline Dodge 4x2 NV4500LD | 31 Spline Dodge 4x2 NV4500HD | 32 Spline GM 4x4 | 35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 | QT2002 | QT2001 QT2036 | QT2002 QT2028 | 1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt | N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL | Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS | ||||||
Countershaft Front Bearing Cup Installer | QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 7: Matching Parts
QU10132 Backup Light Switch 1992-2007 GM annd 1994-2005 Dodge
QU90002 Waterproof Connector with 2 wires for QU10132 Switch
QU10521 Backup Light Switch 1992-1993 Dodge
QU10147 Gasket, Backup Light Switch
QU10104 Vent Hose Assembly
NV4500E 1996 GM and 1994-1996 Dodge Transmission Case
NV4500GME 1992-1995 GM Transmission Case
NV4500L 1997-2007 NV4500 Transmission Case
QU90003 Anerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Threadlocker
S9978 1 gram Threadlocker
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
V1003DVD NV4500 Overhaul Video
Applications:
Chevy and GMC:
Silverado and Sierra Trucks with MW3 5 Speed NV4500 Manual Transmissions: 2002, 2003, 2004, 2005, 2006, 2007
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