Name: QK1069 Standard NV4500 Rebuild Kit for 1992-1996 Dodge
Brand: QuadKit
SKU: 991069
Price: 754.98 USD
Availability: InStock

Description
Warranty
Delivery & Returns
Product Reviews

Description

QK1069 Standard NV4500 Rebuild Kit with 6 synchronized rings for 1992-1996 Dodge NV4500LD and NV4500HD 5 Speed Manual Transmission which all have a synchronized reverse gear. This Kit includes 6 Genuine New Venture Synchronizer Rings, complete Small Parts Kit, mainshaft & countershaft shims, complete bearing & seal kit featuring Timken™ & Torrington™ bearings, and 2 types of Threadlocker. Order Optional Tools from our NV4500 Tools Page. Almost all components are USA Made.

Also available: Full Color TM1003 NV4500 Shop Manual.

Need a Kit with All 10 Synchro Rings? See QK1032 Premium Rebuild Kits.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Optional Parts
Special Tools Available
Applications

Tech Note 1: Optional Parts
1992-1994 Shift Inhibitor: The 1-2 shift inhibitor springs and weights are not included with this Kit due to a very limited supply of these parts. While supplies last, you can purchase these parts separately as needed:
QU10331 Shift Inhibitor Weight (4 used)
QU10332 Round Spring (1st Gear Side)
QU10333 Square Spring (2nd Gear Side)
1992-1995 Countershaft Gear Keys: Only needed if you are changing the 2 front gears. Order QU10310
1992-1993 4x4 Rear Gasket: 4x4 Transmissions do not have a rear output seal, however you do need to order TK10519 gasket to use between the transmission and transfer case. A gasket is not required for 1994-1996 models as did Dodge use one, but you can install TK10519 gasket if desired.
1992-1996 4x2 Rear Seal with V8 Gas Engine: You need to order QU10178 optional Rear Seal
1992-1996 4x2 Rear Output Spline Seal with V8 Gas Engine: You need to order QU10136 optional Seal
1992-1996 4x2 Rear Output Bushing with V8 Gas Engine: QU10180 No Longer Available
1994-1996 NV4500HD 4x2 Rear Output Bushing: Optional, order QU10025.
1994-1996 NV4500HD 4x2 Speedometer Gear Snap Ring: Optional, order QU10330.
1994-1996 NV4500HD 4x2 O-Ring, Speedometer Sender: Optional, order QU10678.
1994-1996 NV4500HD 4x2 Output Shaft Inner Spline Seal: Optional, order QU10026

Tech Note 2: Special Tools Available
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual. You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS
Component	23 Spline Dodge 4x4 NV4500LD	29 Spline Dodge 4x4 NV4500HD	30 Spline Dodge 4x2 NV4500LD	31 Spline Dodge 4x2 NV4500HD	32 Spline GM 4x4	35 Spline GM 4x2
Mainshaft Nut	QT2002	QT2001 QT2036	QT2002	QT2001 QT2036	QT2002 QT2028	1-1/2" Hex Socket
Mainshaft Holding	NLA	QT2000	NLA	QT2011	N/A	N/A
5th Gear Nut Torx® Cross Bolt	N/A	QT9205	N/A	QT9205	N/A	N/A
Output Seal Installer	N/A	QT1801	N/A	QT2058 CALL	Not Used	Not Used
Tailshaft Bushing Remover and Installer	Not Used	Not Used	Not Used	QT2044	Not Used	Not Used
TOOLS For ALL NV4500 MODELS
Countershaft Front Bearing Cup Installer	QT1802	Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer	QT2004	Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer	QT2005	Can also use to install Input Seal
Input Bearing Cup Installer	QT1801	Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support	QT2006	Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support	QT2008	Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket	QT1020	USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug	QT9300	3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

Applications:
Dodge
1992, 1993, 1994, 1995, 1996

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.