Description
QK1035 Premium Rebuild Kit with 9 Synchro Rings for 1996-2007 Chevy/GM New Venture NV4500 4x4 5 speed manual transmissions. This Kit includes 9 OE Type Synchronizer Rings, complete Small Parts Kit, Mainshaft & Countershaft Shims, complete Bearing & Seal Kit featuring Timken™ & Torrington™ Bearings, Silicone Sealant, and 2 types of Threadlocker. This 4x4 Kit includes TK30052 Transmission to Transfer Case Gasket. Order Optional Tools from our NV4500 Tools Page. Almost all components are USA Made. Also available: Full Color TM1003 NV4500 Shop Manual.
Need a Kit with just the 5 Friction Synchro Rings? See our QK1140 GM 4x4 Standard Rebuild Kit!
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Kit Components
Additional Parts for Specific Years/Models
NV4500 Tools
Applications
Tech Note 1: Kit Components
QK1035 Premium Rebuild Kit Includes:
Pads: (2) QU10164, (2) QU10117 Curved Fork Tip Pad, QU10116 Center Pad
Shims: QA10008, QA10009
Seal: QU10126
Gasket: TK30052
Sealing Cap: QU10140
Taper Bearings: QU10118, QU10119, QU10124, QU10137, QU10142, QU10143, QU10144, QU10145
Synchronizer Rings: (2) QU10002, QU10003, (2) QU10004, (2) QU10014, (2) QU10015
Snap & Lock Rings: QU10300, QU10301, (4) QU10305, QU10312
Thrust Washers: QU10302, QU10303, QU0304
Springs & Struts: (4) QU10307, (9) QU10308, (9) QU10309, (4) QU10318
Bearing Spacers: QU10313, QU10314
Washers: (2) QU10315
Pins: (2) QU10316, (2) QU10317, QU10311
Needle Bearings: (2) QU10019, (2) QU10055, QU10058, QU10133, QU10134, QU10135, QU10141
Sealants & Threadlockers: S24200, S24026, QU90005
Tech Note 2: Additional Parts for Specific Years/Models
1996 Reverse Idler Bearings: 1996 has different Reverse Idler Gear, order 2 QU10018 Reverse Idler Bearings in addition with this Kit.
1999-2007 Synchronized Reverse: Order an additional 1 QU10003 Reverse Synchronizer Ring with this Kit.
1996-2007 Backup Light Switch Gasket: Optional, order QU10147
Tech Note 3: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
| Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
| Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
| Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
| 5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
| Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
| Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
| Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
| Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
| Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
| Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
| Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
| 1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
| 10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
| Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin | ||||
Applications:
Chevy and GMC:
All GM NV4500 4x4 Transmissions: 1996*, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
*1996 See Tech Note 2
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