1991-2007 Dodge Ram and GM New Venture NV4500 Rebuild Manual TM1003

TM1003P Color Illustrated NV4500 Shop Manual Our all inclusive service and repair manual has 116 Tech Pages and is lavishly illustrated with over 400 color photographs. Covers step-by-step disassembly, inspection, and reassembly; including Top Cover Service and Torque King installation. Five pages of full color Exploded Views. Contains color parts Identification Guide, Specifications, Frequently Asked Questions, and Tech Articles. Provides Tool and Torque Specifications. Absolutely the best NV4500 technical publication for both first time rebuilders and experienced drivetrain specialists! Covers Service Procedures for GM, GMC, Chevy, NV4500, MT8, MW8, and Dodge NV4500, NV4500LD, and NV4500HD manual 5 speed transmissions. TM1003P has plastic covers and will open flat so you can have the manual right next to you as you rebuild your transmission!  Roberts, MT, 2006. 116 pages of technical content. 8½" x 11" format with high quality, full color printing. Spiral Bound with Clear Plastic Covers.

Also See: TM1004 Exploded View and Parts Guide
NOTE: The ENTIRE content of TM1004 is included in TM1003 Service Manual.
Also See: TM1003M Misprinted Exploded View and Parts Guide while supplies last.

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Dan the Gear Man® Tech Notes:
Rebuilding
GM Use
Dodge Use
Applications

Tech Note 1: Rebuilding
General Motors used the New Venture NV4500 transmission from late 1991 to 2007 in both 4x2 and 4x4 full size applications. Many GM built delivery vans and base chassis models also used the NV4500 with either gas or diesel power.

Tech Note 2: GM Use
Rebuilding the popular New Venture NV4500 5 speed manual transmission is a straight forward job if you have quality parts, a few special tools, and accurate technical information. Our highly detailed, color rebuild manuals and videos take the mystery out of NV4500 transmission service by covering each step of a typical rebuild in an easy to follow, step-by-step progression from start to finish. Exploded views with parts descriptions are included with the TM1003 Manual, or available as a stand-alone publication in our TM1004.

Tech Note 3: Dodge Use
The NV4500 5 speed was the base transmission on most Dodge gas V8 full size models from 1992 to 2005. Diesel and V10 Dodge Ram 2500 and Ram 3500 trucks used the NV4500HD as the stock transmission from 1994 to 2004.

Applications:
Applies to overhaul of the NV4500 5 Speed Manual Transmission including:

Chevy and GMC:
 1/2 ton to 1 ton 4x4 or 4x2 1500, 2500, 3500 series trucks with NV4500 family of 5 Speed Manual Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge and Ram:
D150, W150, D250, W250, D350, W350, Ramcharger with Gas Engines and NV4500D 5 Speed: 1992, 1993
Ram 2500, Ram 3500 with Gas V8 Engines and NV4500LD 5 Speed: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Ram 2500, Ram 3500 with Cummins Diesel or V10 Gas Engine and NV4500HD 5 Speed: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Conversion Applications:
Dodge Diesel NV4500 Retrofits service procedures are same as stock for most items, but no specific conversion modifications are covered: All including 1989, 1990, 1991, 1992, 1993