TKA1179 Complete 1996-2007 NV4500 Small Parts Kit without Shims

TKA1179 Complete 1996-2007 NV4500 5 Speed Manual Transmission Small Parts Kit without Shims Get all those critically important small parts with our 1996-2007 TKA1179 Kits. These are the only comprehensive small parts kits without shims on the market and the only Kits with almost all OE Spec and genuine NVG parts! Both Kits include: reverse clutch retaining ring, 3rd thrust washer gear retaining ring, four 1-2 synchro lock rings, 2nd design fifth gear clutch retaining rings, 3rd gear thrust washer, reverse gear thrust washer, 13 struts and 13 springs for all the synchronizers, fifth gear shift shaft roll pins, 2 bearing spacers, reverse idler thrust washers, and thrust washer retaining pins. Kits do not include shift fork pads. Assembled in USA from both USA and imported parts.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
1992-1994 Shift Inhibitor
1992-1995 Countershaft Drive Keys
1992-2007 GM 4x2 C-Truck Rear Bearing Snap Ring
1994-1997 Dodge NV4500HD 4x2 Speedo Snap Ring
Reverse Shift Fork Pads
Small Parts Kits
Lubricants, Sealants, Threadlockers
NV4500 Tools
Applications

Tech Note 1: 1992-1994 Shift Inhibitor
The 1-2 shift inhibitor springs and weights are not included with this Kit due to a very limited supply of these parts. While supplies last, you can purchase these parts separately as needed:
QU10331 Shift Inhibitor Weight (4 used)
QU10332 Round Spring (1st Gear Side)
QU10333 Square Spring (2nd Gear Side)

Tech Note 2: 1992-1995 Countershaft Drive Keys
Only needed if you are changing the 2 front gears on countershaft with pressed on gears. These parts are in included in QA1174 1992-2007 Kit, but are NOT included with TKA1179 1996-2007 Kit.

Tech Note 3: 1992-2007 GM 4x2 C-Truck Rear Bearing Snap Ring
Two wheel drive Chevy and GMC C1500, C2500, C3500, and C3500HD trucks with NV4500 transmissions use a Snap Ring to retain the rear output needle bearing in the transmission tailshaft housing. We do not include these with the Small Parts Kit as supplies are limited, but you can order these QU10319 Snap Rings as needed.

Tech Note 4: 1994-1997 Dodge NV4500HD 4x2 Speedo Snap Ring
1994-1997 Dodge two wheel drive trucks with Diesel or V10 engines use a Snap ring to secure the plastic speedometer drive gear to the output shaft.We do not include these with the Small Parts Kit as supplies are limited, but you can order these QU10330 Snap Rings as needed.

Tech Note 5: Reverse Shift Fork Pads
New Venture used 2 Reverse Shift Fork Pad configurations, plus Most 1995-1996 GM models have aluminum shift forks that do not use pads, (Also many aftermarket forks do not use with pads).
For Original Equipment Forks order:
QK1094 Early Reverse Shift Fork Pad Kit fits 1992-97 Dodge and 1992-98 GM. Fork tips are straight
QK1095 Late Pad Kit fits 1998-up Dodge and GM 1999-up. Fork Tips are curved

Tech Note 6: Small Parts Kits
Included and optional parts for Main Case Small Parts Kits

Tech Note 7: Lubricants, Sealants, Threadlockers:
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.

Tech Note 8: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

Applications

Chevy and GMC:
All with New Venture NV4500 Transmission: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge and Ram:
All with New Venture NV4500 Transmission: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005