Description
QK1142 Standard Rebuild Kits for 1996-2007 GM Standard C-Trucks with New Venture NV4500 4x2 5 speed manual transmissions. This Kit includes 5 OE Type Synchronizer Rings, complete Small Parts Kit, Mainshaft & Countershaft Shims, complete Bearing & Seal Kit featuring Timken™ & Torrington™ Bearings, Silicone Sealant, and 2 types of Threadlocker. Almost all components are USA Made. See Tech Note 1 for Exceptions and Options.
Order Optional Tools from our NV4500 Tools Page. Also available: Full Color TM1003 NV4500 Shop Manual.
Need a Kit with All 9 Synchro Rings? See our QK1139 GM 4x2 Premium Rebuild Kits!
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
1996-2007 Exceptions and Options
NV4500 Tools
Applications
Tech Note 1: 1996-2007 Exceptions and Options
QK1142 GM 4x2 Regular C-Truck 1996-2007
1996 Reverse Idler Bearings: 1996 has different Reverse Idler Gear, order 2 QU10018 Reverse Idler Bearings.
1999-2007 Synchronized Reverse: Order 1 QU10003 Reverse Synchronizer Ring
Rear Seal: C3500HD with Park Brake, GMT-455, and P-Trucks, see Optional Rear Seal List:
P-Truck without Transmission Mounted Parking Brake: QU10242
P-Truck with Transmission Mounted Parking Brake: QU50620
C3500HD with Transmission Mounted Parking Brake, GMT-455: QU50204
1996-2007 Backup Light Switch Gasket: Optional, order QU10147
Tech Note 2: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
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| Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
| Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
| Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
| 5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
| Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
| Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
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| Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
| Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
| Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
| Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
| Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
| 1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
| 10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
| Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin | ||||
Applications
All GM NV4500 4x2 Transmissions: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
1996 See Tech Note 1
Warranty
Product Reviews
Delivery & Returns
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