Description
QK1033 Premium Rebuild Kit for 1997-2005 Dodge New Venture NV4500 5 Speed Manual Transmissions which all have a synchronized reverse gear. This Kit includes 10 OE Type Synchronizer Rings, complete Small Parts Kit, Mainshaft & Countershaft Shims, complete Bearing & Seal Kit featuring Timken™ & Torrington™ Bearings, Silicone Sealant, and 2 types of Threadlocker. Order Optional Tools from our NV4500 Tools Page. Almost all components are Made in U.S.A. Also available: Full Color TM1003 NV4500 Shop Manual.
Need a Kit with just the 6 Friction Synchro Rings? See QK1070 Standard Rebuild Kit.
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Rear Gasket
Special Tools
Applications
Tech Note 1: Rear Gasket
Dodge 1997-2005
1997-2005 4x4 Rear Gasket: Dodge did not use a rear gasket for these years. If you wish to use a gasket, order optional TK10519 Transmission to Transfer Case Gasket.
1997-2004 NV4500HD 4x2 Rear Output Bushing: Optional, order QU10025.
1997 NV4500HD 4x2 Speedometer Gear Snap Ring: Optional, order QU10330.
1997 NV4500HD 4x2 O-Ring, Speedometer Sender: Optional, order QU10678.
1997-2004 NV4500HD 4x2 Output Shaft Inner Spline Seal: Optional, order QU10026.
1997-1999 4x2 Rear Seal with V8 Gas Engine: You need to order QU10178 optional Rear Seal.
1997-1999 4x2 Rear Output Spline Seal with V8 Gas Engine: Order QU10136 optional Seal.
1997-1999 4x2 Rear Output Bushing with V8 Gas Engine: QU10180 No Longer Available.
1998-2007 Backup Light Switch Gasket: Optional, order QU10147
Tech Note 2: Special Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models:
TOOLS for SPECIFIC NV4500 MODELS |
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Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
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Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Applications:
Dodge: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
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