Name: QK1103 NV4500 1-2 Synchro Lock Ring Kit
Brand: QuadKit
SKU: 1103
Price: 5.98 USD
Availability: InStock

Description
Warranty
Delivery & Returns
Product Reviews

Description

QK1103 NV4500 1-2 Synchro Lock Ring Kit includes the 4 lock rings used with the 1-2 synchronizer assembly. QK1103 fits all 1992-2007 New Venture NV4500 5 speed manual transmissions. Included in QK1010 Small Parts Kit. USA Made.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Synchro Rings
Matching Parts
Small Parts Kits
Lubricants, Sealants, Threadlockers
NV4500 Tools
Applications

Tech Note 1: Synchro Rings
The New Venture NV4500 5 speed transmission uses a triple cone synchronizer design for 1st and 2nd gears. It is advisable, but not required you replace QU10014 Inner Steel Rings and QU10015 Outer Steel Rings at the same time you replace QU10002 Center Friction Rings. To reuse QU10014 and QU10015 Rings, the condition of the friction surfaces on those rings must be good. If the polished steel finish is pitted, scored, or heat discolored (bluish color), you should replace them.

Tech Note 2: Matching Parts
Matching Parts for QK1103 1st-2nd Synchronizer Snap Ring Kit:
QU10038 1-2 Synchro Hub
QU10081 1-2 Synchro Slider
QK1100 Synchro Strut Kit
QU10014 Synchronizer Ring, Inner Steel
QU10015 Synchronizer Ring, Outer Steel
QU10002 Synchronizer Ring, Center Friction
QU10075 39 Tooth Mainshaft 1st Gear
QU10035 37 Tooth Mainshaft 2nd Gear
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
VSG1003DVD NV4500 Overhaul Video

Tech Note 3: Small Parts Kits
Included and optional parts for Main Case Small Parts Kits

Component	Part Number	Sub Kit	QU10221 Basic Kit	QA1174 TKA1179 Main Case Kit Less Shims	QK1010 Master Kit With Shims
Master Countershaft Shim Kit	QA10008				√
Basic Countershaft CS Shim Kit	QU10008B		√		NR
Master Mainshaft Shim Kit	QA10009				√
Basic Mainshaft Shim Kit	QU10009B		√		NR
Snap Ring Reverse Clutch	QU10300	QK1102	√	√	√
Snap Ring 3rd Gear	QU10301	QK1102	√	√	√
Thrust Washer 3rd Gear	QU10302	QK1104		√	√
Thrust Washer Reverse Gear	QU10303	QK1104		√	√
Thrust Washer Countershaft 5th Gear	QU10304	QK1104		√	√
(4) Snap Rings 1-2 Synchro	QU10305	QK1103	√	√	√
Snap Ring, 1st Design CS 5th	QU10306	QK1102	√	√**	√
(4) Synchro Strut 1st-2nd	QU10307	QK1100		√	√
(9) Synchro Strut R, 3, 4	QU10308	QK1099		√	√
(9) Synchro Spring R, 3, 4	QU10309	QK1099		√	√
(2) Key, Gear 1992-1994 Countershaft	QU10310	QK1129	√	√**	√
Pin, 5th Gear Shift Lug	QU10311	QK1109		√	√
Snap Ring, 2nd Design CS 5th	QU10312	QK1102	√	√	√
Spacer, Teflon 3rd Gear	QU10313	QK1098	√	√	√
Spacer, Teflon, Reverse Gear	QU10314	QK1098	√*	√	√
(2) Thrust Washer Reverse Idler	QU10315	QK1101	√	√	√
Pin, Solid Rev & 5th Thrust Washer	QU10316	QK1110		√	√
(2) Pin, 5th Gear w/Mushroom Head	QU10317	QK1109		√	√
(4) Synchro Spring 1st-2nd	QU10318	QK1100		√	√
Snap Ring, Rear Bearing GM 4x2	QU10319
Snap Ring, 4x2 Speedo Gear 1994-1997 Dodge NV4500HD	QU10330
(4) Block, Shift Inhibit 1992-1994	QU10331	QK1085
Spring, Shift Inhibit 1992-1994	QU10332	QK1085
Spring, Shift Inhibit 1992-1994	QU10333	QK1085
Shift Pad Kit, Early Reverse Fork	QK1094
Shift Pad Kit, Late Reverse Fork	QK1095
Has metal instead of Teflon Spacer *Included with QA1174, NOT included with TKA1179

Tech Note 4: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Threadlocker
S9978 1 gram Threadlocker
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Tech Note 5: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS
Component	23 Spline Dodge 4x4 NV4500LD	29 Spline Dodge 4x4 NV4500HD	30 Spline Dodge 4x2 NV4500LD	31 Spline Dodge 4x2 NV4500HD	32 Spline GM 4x4	35 Spline GM 4x2
Mainshaft Nut	QT2002	QT2001 QT2036	QT2002	QT2001 QT2036	QT2002 QT2028	1-1/2" Hex Socket
Mainshaft Holding	NLA	QT2000	NLA	QT2011	N/A	N/A
5th Gear Nut Torx® Cross Bolt	N/A	QT9205	N/A	QT9205	N/A	N/A
Output Seal Installer	N/A	QT1801	N/A	QT2058 CALL	Not Used	Not Used
Tailshaft Bushing Remover and Installer	Not Used	Not Used	Not Used	QT2044	Not Used	Not Used
TOOLS For ALL NV4500 MODELS
Countershaft Front Bearing Cup Installer	QT1802	Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer	QT2004	Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer	QT2005	Can also use to install Input Seal
Input Bearing Cup Installer	QT1801	Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support	QT2006	Use to support front of countershaft when installing countershaft rear bearing
1-2 Synchronizer Support	QT2008	Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket	QT1020	USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug	QT9300	3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

Applications:

Chevy and GMC:
All with New Venture NV4500 Transmission: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge and Ram:
All with New Venture NV4500 Series Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.