Description
QK1102 NV4500 Snap Ring Kit includes QU10301 3rd Gear Lock Ring, QU10300 Reverse Clutch Lock Ring, QU10312 Late (1995-2007) Fifth Gear Lock Ring, and QU10306 Early (1992-1995) 5th Gear Snap Ring. All four Rings available individually. Also Included in QK1010 Small Parts Kit. USA Made.
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Kit Components
Matching Parts
Small Parts Kits
1992-2007 GM 4x2 Snap Ring
Special Tools
Lubricants, Sealants, Threadlockers
Applications
Tech Note 1: Kit Components
QK1102 NV4500 Snap Ring Kit Includes:
QU10301 3rd Gear Lock Ring
QU10300 Reverse Clutch Lock Ring
QU10312 Late (1995-2007) 5th Gear Lock Ring
QU10306 Early (1992-1995) 5th Gear Snap Ring
Tech Note 2: Matching Parts
QU10119 Timken Mainshaft Rear Bearing
QU10118 Timken Mainshaft Rear Bearing Cup
QA10009 Complete Mainshaft Shim Kit
QU10009B Basic Mainshaft Shim Kit
QK1093 Small Genuine NVG Nut Set for Dodge NV4500LD and GM 4x4
QU10069 Large Set Screw Type Mainshaft Nut Set for Dodge NV4500HD
QU10097 Small Set Screw Type Mainshaft Nut Set for Dodge NV4500LD and GM 4x4
QU10181 4x2 Rear Output Lock Nut for GM C-Truck
QU10303 Mainshaft Reverse Gear Thrust Washer
QU10144 Timken High Performance Countershaft Rear Bearing
QU10145 Timken High Performance Countershaft Rear Bearing Cup
QA10008 Complete Countershaft Shim Kit
QU10008B Basic Countershaft Shim Kit
QU10175 Mainshaft Rear Retainer Thrust Plate
QK1118 Rear Bearing Retainer/Thrust Plate Bolt Set
QU10037 Countershaft Bearing Plate
QU10304 Countershaft 5th Gear Thrust Washer
QK1110 Thrust Washer Locating Pin Set
NV4500GME Low Ratio Transmission Case for 1992-1995 GM
NV4500E Low Ratio Transmission Case for 1996 GM and 1994-1996 Dodge
NV4500L High Ratio Transmission Case for 1997 and Newer GM and Dodge
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
VSG1003DVD NV4500 Overhaul Video
Chevy & GMC Shop Manuals
Dodge & Ram Shop Manuals
Tech Note 3: Small Parts Kits
Included and optional parts for Main Case Small Parts Kits
| Component | Part Number |
Sub Kit | QU10221 Basic Kit |
QA1174 TKA1179 Main Case Kit Less Shims |
QK1010 Master Kit With Shims |
| Master Countershaft Shim Kit |
QA10008 | √ | |||
| Basic Countershaft CS Shim Kit |
QU10008B | √ | NR | ||
| Master Mainshaft Shim Kit |
QA10009 | √ | |||
| Basic Mainshaft Shim Kit |
QU10009B | √ | NR | ||
| Snap Ring Reverse Clutch |
QU10300 | QK1102 | √ | √ | √ |
| Snap Ring 3rd Gear |
QU10301 | QK1102 | √ | √ | √ |
| Thrust Washer 3rd Gear |
QU10302 | QK1104 | √ | √ | |
| Thrust Washer Reverse Gear |
QU10303 | QK1104 | √ | √ | |
| Thrust Washer Countershaft 5th Gear |
QU10304 | QK1104 | √ | √ | |
| (4) Snap Rings 1-2 Synchro |
QU10305 | QK1103 | √ | √ | √ |
| Snap Ring, 1st Design CS 5th |
QU10306 | QK1102 | √ | √** | √ |
| (4) Synchro Strut 1st-2nd |
QU10307 | QK1100 | √ | √ | |
| (9) Synchro Strut R, 3, 4 |
QU10308 | QK1099 | √ | √ | |
| (9) Synchro Spring R, 3, 4 |
QU10309 | QK1099 | √ | √ | |
| (2) Key, Gear 1992-1994 Countershaft |
QU10310 | QK1129 | √ | √** | √ |
| Pin, 5th Gear Shift Lug |
QU10311 | QK1109 | √ | √ | |
| Snap Ring, 2nd Design CS 5th |
QU10312 | QK1102 | √ | √ | √ |
| Spacer, Teflon 3rd Gear |
QU10313 | QK1098 | √ | √ | √ |
| Spacer, Teflon, Reverse Gear |
QU10314 | QK1098 | √* | √ | √ |
| (2) Thrust Washer Reverse Idler |
QU10315 | QK1101 | √ | √ | √ |
| Pin, Solid Rev & 5th Thrust Washer |
QU10316 | QK1110 | √ | √ | |
| (2) Pin, 5th Gear w/Mushroom Head |
QU10317 | QK1109 | √ | √ | |
| (4) Synchro Spring 1st-2nd |
QU10318 | QK1100 | √ | √ | |
| Snap Ring, Rear Bearing GM 4x2 |
QU10319 | ||||
| Snap Ring, 4x2 Speedo Gear 1994-1997 Dodge NV4500HD |
QU10330 | ||||
| (4) Block, Shift Inhibit 1992-1994 |
QU10331 | QK1085 | |||
| Spring, Shift Inhibit 1992-1994 |
QU10332 | QK1085 | |||
| Spring, Shift Inhibit 1992-1994 |
QU10333 | QK1085 | |||
| Shift Pad Kit, Early Reverse Fork |
QK1094 | ||||
| Shift Pad Kit, Late Reverse Fork |
QK1095 | ||||
| *Has metal instead of Teflon Spacer **Included with QA1174, NOT included with TKA1179 |
|||||
Tech Note 4: 1992-2007 GM 4x2 C-Truck Rear Bearing Snap Ring
Two wheel drive Chevy and GMC C1500, C2500, C3500, and C3500HD trucks with NV4500 transmissions use a Snap Ring to retain the rear output needle bearing in the transmission tailshaft housing. We do not include these with the Snap Ring Kit as supplies are limited, but you can order these QU10319 Snap Rings as needed.
Tech Note 5: Special Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
| Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
| Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
| Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
| 5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
| Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
| Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
| Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
| Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
| Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
| Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
| Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
| 1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
| 10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
| Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin | ||||
Tech Note 6: Lubricants/Sealants/Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 Transmissions:
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut
Applications
Chevy and GMC:
All with New Venture NV4500 Transmission: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Dodge and Ram:
All with New Venture NV4500 Series Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Warranty
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