Description
TK10238 GM NV4500 Taper Bearing Kit for 1996-2007 GM NV4500 5 speed manual transmissions. Taper Bearing Only Kit, no seals or needle bearings included.
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Dan the Gear Man® Tech Notes:
Timken Bearings
NV4500 Tools
Kit Components
Lubricants, Sealants, Threadlockers
Matching Parts
Applications
Tech Note 1: Timken Bearings
Six of the eight taper bearing numbers used by New Venture in the NV4500 transmission are Timken® high performance parts. While these bearings and cups are dimensionally the same as standard bearing numbers, the materials and finish are superior. The countershaft and input taper bearings/cups included in our Kits are the exact, high performance Timken® numbers specified by New Venture. These bearings can be identified by a one or two letter suffix after the base bearing part number. It is important to use the correct bearings in your NV4500 transmission as substituting standard bearings for high performance bearings will reduce the torque rating and longevity of your transmission.
Tech Note 2: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 4: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 Transmissions:
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 5: Matching Parts
Matching Parts for TK10238 Bearing Kit:
QU10221 Basic NV4500 Small Parts Kit
QK1010 Master Small Parts Kit
QK1104 NV4500 Mainshaft and Countershaft Thrust Washer Kit
QK1101 NV4500 Reverse Idler Gear Thrust Washer Kit
QK1098 Teflon Bearing Spacer Kit
QK1099 NV4500 Synchro Strut and Spring Kit use for 3-4, 5th, or Reverse
QK1100 NV4500 Synchro Strut and Spring Kit for 1st-2nd Synchro
QK1094 Shift Fork Pad Kit 1992-1997.5
QK1095 Shift Fork Pad Kit 1997.5-2005
QU10131 Shift Tower Boot for 1992-1997
QU10157 Shift Tower Spacer Plate for 1998-2005
QA10008 Series Countershaft Shim Kits
QA10009 Series Mainshaft Shim Kits
QK1109 NV4500 Main Case Roll Pin Kit
QK1102 Lock Ring Kit
QK1103 1-2 Synchro Snap Ring Kit
QK1172 Primary Bearing and Seal Kit for 1996-2007 GM 4x4
QK1177 Primary Bearing and Seal Kit for 1996-2007 GM 4x2
QU10062 Complete Bearing and Seal Kit for 1997-2007 GM 4x4
QU10064 Complete Bearing and Seal Kit for 1997-2007 GM 4x2
TKA1182 and QU50473 Needle Bearing Kits for 1992-1996
TKA1180 and TKA1187 Needle Bearing Kits for 1997-2007
Applications:
Chevy and GMC:
All GM NV4500 Transmissions: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
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