Description
QU10205 Replacement Non-Synchronized Reverse Clutch for 1992-1998 GM NV4500 without synchronized reverse gear. Imported.
New Venture NV4500 transmissions were made in both synchronized and unsynchronized versions and we carry both types. All Dodge and 1999-2007 GM models are synchronized. 1992-1998 GM transmissions do not have a synchronized reverse gear. For the synchronized transmissions, we have both QU10710 New Old Stock (NOS) USA made New Venture Synchronized Reverse Clutch and QU10204, the affordable, current production replacement part. If you have a 1992-1998 GM NV4500, order QU10205 Reverse Clutch for unsynchronized transmissions.
QU10710 Genuine NVG Synchronized Reverse Clutch for 1992-2005 Dodge and 1999-2007 GM is a USA Made genuine NOS NVG part.
QU10204 Replacement Synchronized Reverse Clutch for 1992-2005 Dodge and 1999-2007 GM. Imported
QU10191 Genuine OE Non-Synchronized Reverse Clutch for 1992-1998 GM NV4500 without synchronized reverse gear.
QU10205 Replacement Non-Synchronized Reverse Clutch for 1992-1998 GM NV4500 without synchronized reverse gear. Imported.
Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes:
Conversion
1992-1996 GM
1997-1998 GM
Matching Parts
NV4500 Tools
Lubricants, Sealants, Threadlockers
Applications
Tech Note 1: Conversion
QU10191 and QU10205 are for 1992-1998 GM NV4500 transmissions without synchronized reverse gear. Unlike QU10710 and QU10204, QU10191 and QU10205 do not have the tapered seat for the reverse gear synchronizer ring. If you would like to convert your 1992-1998 GM to have a synchronized reverse gear, see Tech Note 2 (1992-1996) or Tech Note 3 (1997-1998).
Tech Note 2: 1992-1996 GM
1992-1996 GM NV4500 transmissions are only synchronized for the 5 forward speeds. You can upgrade your 1992-1996 GM NV4500 transmission to have a synchronized reverse gear by replacing your original reverse gear parts with the following parts:
QU10171 39 Tooth Synchronized Mainshaft Reverse Gear
QU10710 or QU10204 Synchronized Reverse Gear Clutch
QU10003 Reverse Synchronizer Ring
QK1099 Synchro Strut Kit
Tech Note 3: 1997-1998 GM
1997-1998 GM NV4500 transmissions were only synchronized in the forward speeds. You can upgrade your 1997-1998 GM NV4500 transmission to have a synchronized reverse gear by replacing your original reverse gear parts with the following parts:
QU10022 or QU10085 35 Tooth Synchronized Mainshaft Reverse Gear
QU10710 or QU10204 Synchronized Reverse Gear Clutch
QU10003 Reverse Synchronizer Ring
QK1099 Synchro Strut Kit
Optional:
QU10050 Cast Iron Reverse Shift Fork and Pads to replace original aluminum fork
QK1095 Shift Fork Pads for QU10050 Fork
Tech Note 4: Matching Parts
Matching Parts for QU10205 Non-Synchronized Reverse Gear Clutches
QU10073 39 Tooth Non-Synchronized Reverse Gear 1992-1996 GM
QU10074 35 Tooth Non-Synchronized Reverse Gear 1997-1998 GM
QU10039 Sliding Ring or Sleeve, Reverse Gear Lockup
QU10098 GM 4x4 Mainshaft
QU10719 GM 4x2 Mainshaft for C-Series Trucks except C3500HD
QU10212 GM 4x2 Mainshaft for C3500HD Truck
QK1102 Snap Ring Kit
QK1098 Teflon Bearing Spacer Kit
Tech Note 5: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
||||||
Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
||||||
Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 6: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut
Applications
Chevy/GMC:
Chevy and GM New Venture NV4500 Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998
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