Description
QU10075 NV4500 39 Tooth Mainshaft 1st Gear fits all 1992-2007 New Venture NV4500 transmission models. This big, rugged gear rarely needs replacement. When it does, the problem is usually caused by running the wrong or contaminated oil which will result in synchro clutch tooth wear and/or bearing failure. Imported.
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Dan the Gear Man® Tech Notes:
Mainshaft Specs
Common 1st Gear Failures
NV4500 Tools
Matching Countershafts
Matching Mainshafts
Matching Synchronizer Parts
Matching Parts
Applications
Tech Note 1: Mainshaft Specs
QU10075 is a 39 tooth, bearing supported mainshaft 1st gear that is compatible with ALL New Venture NV4500 5 speed manual transmissions regardless of 1st gear reduction ratio. All NV4500 countershafts have 12 1st gear teeth so QU10075 works in both medium ratio NV4500 transmissions with 5.61:1 1st gear ratio AND wide ratio 1992-1994 GM NV4500 models with the 6.34:1 1st gear ratio.
Tech Note 2: Common 1st Gear Failures
1st Gear failures in New Venture NV4500 5 speed manual transmissions are usually a lubrication related failure that damages the bearing bore. Another failure is synchronizer clutch tooth wear and or synchro cone wear caused by incorrect lubricant or the use of cheap imported bronze synchro rings instead of OE style lined steel rings. Problems with your clutch not fully releasing or crankshaft pilot bearing/bushing dragging can also lead to clutch teeth wear from "grinding" the gears during shifting.
NV4500 mainshaft 1st Gear tooth breakage is usually limited to mega-horsepower competition vehicles. There are claims that cryogenically treating NV4500 gears will increase gear strength as much as 30%. Unfortunately, there does not seem to be any peer-reviewed documentary evidence to support those claims. Cryogenically treating gears is primarily a cold-hardening process that changes the molecular structure of steel to decrease wear while retaining or increasing hardness. If properly done, it is probable the cryogenic treatment process does slightly increase the impact and fatigue resistance of NV4500 gears, but not enough to significantly increase the ability of an NV4500 transmission to reliably handle more than 600 Lb.-Ft. of input torque especially considering the maximum factory torque rating of the NV4500HD transmission is only 460 Lb.-Ft..
Tech Note 3: NV4500 Tools
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS |
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Component | 23 Spline Dodge 4x4 NV4500LD |
29 Spline Dodge 4x4 NV4500HD |
30 Spline Dodge 4x2 NV4500LD |
31 Spline Dodge 4x2 NV4500HD |
32 Spline GM 4x4 |
35 Spline GM 4x2 |
Mainshaft Nut | QT2002 | QT2001 QT2036 |
QT2002 | QT2001 QT2036 |
QT2002 QT2028 |
1-1/2" Hex Socket |
Mainshaft Holding | NLA | QT2000 | NLA | QT2011 | N/A | N/A |
5th Gear Nut Torx® Cross Bolt |
N/A | QT9205 | N/A | QT9205 | N/A | N/A |
Output Seal Installer | N/A | QT1801 | N/A | QT2058 CALL |
Not Used | Not Used |
Tailshaft Bushing Remover and Installer | Not Used | Not Used | Not Used | QT2044 | Not Used | Not Used |
TOOLS For ALL NV4500 MODELS |
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Countershaft Front Bearing Cup Installer |
QT1802 | Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal | ||||
Countershaft Front Bearing Installer | QT2004 | Can also use to press 3-4 Synchro Hub on original equipment mainshafts | ||||
Input Bearing & Countershaft Rear Bearing Installer | QT2005 | Can also use to install Input Seal | ||||
Input Bearing Cup Installer | QT1801 | Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle. | ||||
Countershaft Support | QT2006 | Use to support front of countersahft when installing countershaft rear bearing | ||||
1-2 Synchronizer Support | QT2008 | Use to support 1-2 synchronizer hub during synchronizer assembly | ||||
10mm 1/2" Drive 12 Point Socket | QT1020 | USA Made Impact Socket for Factory Tailshaft Housing Bolts | ||||
Long Shank Punch for Shift Lug | QT9300 | 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin |
Tech Note 4: Matching Countershafts
Matching Countershaft Part Numbers for QU10075 1st Gear are:
Application | Countershaft | Type | 1st Gear Ratio |
1992-1994 Dodge 1992-1994 GM |
QU10090 | Modular Design |
5.61 6.34 |
1992-1994 Optional for Dodge | QU10078 | One Piece | 5.61 |
1995-1996 Dodge 1995-1996 GM |
QU10078 | One Piece | 5.61 |
1997-2005 Dodge 1997-2007 GM |
QU10192 or QU10707 |
One Piece | 5.61 |
Tech Note 5: Matching Mainshafts
Matching Popular Mainshaft Part Numbers for QU10075 1st Gear are:
Application | Mainshaft | Engine | Output Spline |
1992-1993 Dodge 4x4 1994-2005 Dodge NV4500LD |
QU10214 | Gas V8 | 23 |
1994-2004 Dodge 4x4 NV4500HD | QA1045 or QU10011 |
Diesel or V10 | 29 |
1995-2004 Dodge 4x2 NV4500HD | QU10013 | Diesel or V10 | 31 |
1992-2007 GM 4x4 | QU10098 | All | 32 |
1997-2007 GM C-Series 4x2 | QU10719 | All | 35 |
Tech Note 6: Matching Synchronizer Parts
NV4500 Transmissions have 3 1st Gear Synchronizer Rings. Matching Synchronizer Parts for QU10075 Gear are:
Gear | Synchronizer Assembly |
Synchronizer Hub |
Synchronizer Slider |
Strut Kit |
Synchronizer Ring |
1992-1993 Dodge |
QK1058 | Not Available | QU10081 | QK1100 | QU10002** |
1992-1995 GM |
QU10215* | Not Available | QU10081 | QK1100 | QU10002** |
1994-1995 Dodge | QK1058 | QU10038 | QU10081 | QK1100 | QU10002** |
1996-2007 All | QK1058 | QU10038 | QU10081 | QK1100 | QU10002** |
*QU10215 1-2 Synchronizer Assembly with Shift Interlock can be replaced by QK1058 if desired. The Shift Interlock was intended to prevent down-shifting at high speeds.
**QU10002 is the Center Friction Ring. QU10014 is the Inner Steel Ring. QU10015 is the Outer Steel Ring.
Tech Note 7: Matching Parts
Other Matching Parts for QU10075 1st Gear:
QU10055 Bearing, 1st Gear
QU10002 Synchronizer Ring, Center Friction
QU10014 Synchronizer Ring, Inner Steel
QU10015 Synchronizer Ring, Outer Steel
QU10001 Premium Bearing and Seal Kit 1992-1996 Dodge
QU10005 Premium Bearing and Seal Kit 1997-2005 Dodge
QU10061 Premium Bearing and Seal Kit 1992-1995 GM 4x4
QU10062 Premium Bearing and Seal Kit 1996-2005 GM 4x4
QU10063 Premium Bearing and Seal Kit 1992-1995 GM 4x2
QU10064 Premium Bearing and Seal Kit 1996-2007 GM 4x2
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
V1003DVD NV4500 Overhaul Video
Applications
Chevy and GMC:
C1500, K1500, C2500, K2500, C3500, C3500HD, K3500 with NV4500 5 Speed: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
C2500, K2500, C3500, K3500 Standard and HD Pickup based models with NV4500 5 Speed: 2000, 2001, 2002, 2003, 2004, 2005, 2006
C3500HD 15,000 Lb. GCVW Cab and Chassis with NV4500 5 Speed: 2000, 2001, 2002
C2500, K2500 Silverado Classic and Sierra Classic with NV4500 5 Speed: 2007
Dodge and Ram:
D250, W250, D350, W350 with Cummins Diesel AND our NV4500 Transmission Retrofit Kit: 1989, 1990, 1991, 1992, 1993
Ramcharger, D150, W150 with NV4500 5 Speed: 1992, 1993
D250, W250, D350, W350 with Gas Engine and NV4500 5 Speed: 1992, 1993
Ram 2500, Ram 3500 with V10 and NV4500HD 5 Speed: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Ram 2500, Ram 3500 with Cummins Diesel and NV4500HD 5 Speed: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Ram 2500, Ram 3500 with gas V8 and NV4500LD 5 Speed: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
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