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QK1110 NP205 and NV4500 Thrust Washer Locating Pin Set

Quad 4x4
2 reviews Write a Review
$6.04
SKU:
661110
UPC:
198345276966
Condition:
New
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Description

QK1110 NP205 and NV4500 Thrust Washer Locating Pin Set includes the 2 hardened steel pins used to prevent the New Venture NV4500 3rd and 5th gear thrust washers from spinning. Also used in all New Process NP205 transfer cases for the low gear thrust washers. Includes 2 QU10316 Anti-Rotation Pin.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Pins
Matching Parts
NV4500
Lubricants, Sealants, Threadlockers
Torque Specs
Applications

Tech Note 1: Pins
The two tiny, hardened steel pins included in QK1110 Set, are very important, but often overlooked components found in every New Process NP205 transfer case and New Venture NV4500 transmission. The pins can be worn down to the point they do not protrude from the shaft. To remove worn pins, use a magnet.

Tech Note 2: Matching Parts
QU10119 Timken Mainshaft Rear Bearing
QU10118 Timken Mainshaft Rear Bearing Cup
QA10009 Complete Mainshaft Shim Kit
QU10009B Basic Mainshaft Shim Kit
QK1093 Small Genuine NVG Nut Set for Dodge NV4500LD and GM 4x4
QU10069 Large Set Screw Type Mainshaft Nut Set for Dodge NV4500HD
QU10097 Small Set Screw Type Mainshaft Nut Set for Dodge NV4500LD and GM 4x4
QU10181 4x2 Rear Output Lock Nut for GM C-Truck
QU10303 Mainshaft Reverse Gear Thrust Washer
QU10144 Timken High Performance Countershaft Rear Bearing
QU10145 Timken High Performance Countershaft Rear Bearing Cup
QA10008 Complete Countershaft Shim Kit
QU10008B Basic Countershaft Shim Kit
QK1102 Lock Ring Kit Includes 4 Lock/Snap Rings
QK1118 Rear Bearing Retainer/Thrust Plate Bolt Set
QU10037 Countershaft Bearing Plate
QU10304 Countershaft 5th Gear Thrust Washer
QU10175 Mainshaft Rear Retainer Thrust Plate
NV4500GME Low Ratio Transmission Case for 1992-1995 GM
NV4500E Low Ratio Transmission Case for 1996 GM and 1994-1996 Dodge
NV4500L High Ratio Transmission Case for 1997 and Newer GM and Dodge
QU90020 NV4500 Manual Transmission Oil
TM1003 NV4500 Shop Manual
VSG1003DVD NV4500 Overhaul Video
Chevy & GMC Shop Manuals
Dodge & Ram Shop Manuals
Jeep Shop Manuals

Tech Note 3: NV4500
Some NV4500 replacement output shafts have a hole drilled under where the reverse thrust washer is located. New Venture did not use a pin for the NV4500 reverse gear thrust washer.

Tech Note 4: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions:
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Tech Note 5: Torque Specs
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

 

Applications:

Chevy and GMC:
GM C1500, C1500, C2500, K2500, C3500, K3500 trucks, and P-series vans with NV4500, MW3, or MT8 Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge, Plymouth, and Ram:
D150, W150, D250, W250, D350, W350 with Gas engine and NV4500 5 Speed: 1992, 1993
Ram 2500, Ram 3500 with NV4500 5 Speed Manual Transmission: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Other Popular Applications:
Dodge 250, 350 Series with Cummins Diesel and NV4500 Transmission Retrofit Kit: 1989, 1990, 1991, 1992, 1993
Jeeps and Rock Crawlers with 5.04: Reverse Ratio NV4500 Conversions

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.

Product Reviews

  • 5

    Would purchase from again

    Mckenzie Rudge on Sep 28, 2022

    Shipping costs could be worked on I feel like it’s a little over pricey. But overall good experience

  • 5

    5

    Carlee on Feb 04, 2022

    Great parts and fast shipper....

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