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QK1010 Master NV4500 Transmission Small Parts Kit with Shims

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$228.98
SKU:
661010
UPC:
198345276539
Condition:
New
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Description

QK1010 Master NV4500 5 Speed Manual Transmission Small Parts Kit with Shims Get all those critically important small parts with our QK1010 Small Parts Kit for all 1992-2007 New Venture NV4500 5 speed transmissions. These are the only comprehensive small parts kits on the market with a complete set of mainshaft and countershaft shims and the only Kits with almost all OE Spec and genuine NVG parts! QK1010 Kit includes: reverse clutch retaining ring, 3rd thrust washer gear retaining ring, four 1-2 synchro lock rings, fifth gear clutch retaining rings (early & late), 3rd gear thrust washer, reverse gear thrust washer, 5th gear thrust washer, 13 struts and 13 springs for all the synchronizers, fifth gear shift shaft roll pins, 2 Teflon bearing spacers, 2 reverse idler thrust washers, 2 thrust washer anti-rotation pins, and 2 countershaft gear drive keys. QK1010 Master Kit also includes QU10009 complete mainshaft shim set, & QU10008 complete countershaft shim set. Kit does not include shift fork pads. Almost all components USA made but QK1010 does contain some imported parts.

SEE TECH NOTES FOR Optional Parts applicable to Specific Transmission models/years

Also See:
QA1174 and TKA1179 Complete NV4500 Small Parts Kits without Shims
QU10221 Basic NV4500 Small Parts Kit

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
1992-1994 Shift Inhibitor 
1992-2007 GM 4x2 C-Truck Rear Bearing Snap Ring
1994-1997 Dodge NV4500HD 4x2 Speedo Snap Ring 
Reverse Shift Fork Pads
 
Included & Optional parts for Main Case Small Parts Kits 
Lubricants, Sealants, Threadlockers 
Manuals and Tools 
Applications

Tech Note 1: 1992-1994 Shift Inhibitor 
The 1-2 shift inhibitor springs and weights are not included with this Kit due to a very limited supply of these parts. While supplies last, you can purchase these parts separately as needed:
QU10331 Shift Inhibitor Weight (4 used)
QU10332 Round Spring (1st Gear Side)
QU10333 Square Spring (2nd Gear Side)

Tech Note 2: 1992-2007 GM 4x2 C-Truck Rear Bearing Snap Ring
Two wheel drive Chevy and GMC C1500, C2500, C3500, and C3500HD trucks with NV4500 transmissions use a Snap Ring to retain the rear output needle bearing in the transmission tailshaft housing. We do not include these with the Small Parts Kit as supplies are limited, but you can order these QU10319 Snap Rings as needed.

Tech Note 3: 1994-1997 Dodge NV4500HD 4x2 Speedo Snap Ring
1994-1997 Dodge two wheel drive trucks with Diesel or V10 engines use a Snap ring to secure the plastic speedometer drive gear to the output shaft.We do not include these with the Small Parts Kit as supplies are limited, but you can order these QU10330 Snap Rings as needed.

Tech Note 4: Reverse Shift Fork Pads
New Venture used 2 Reverse Shift Fork Pad configurations, plus Most 1995-1996 GM models have aluminum shift forks that do not use pads, (Also many aftermarket forks do not use with pads). 
For Original Equipment Forks order:
QK1094 Early Reverse Shift Fork Pad Kit fits 1992-97 Dodge and 1992-98 GM. Fork tips are straight
QK1095 Late Pad Kit fits 1998-up Dodge and GM 1999-up. Fork Tips are curved

Tech Note 5: Included and Optional parts for Main Case Small Parts Kits

Component Part
Number
Sub Kit QU10221
Basic Kit
QA1174
TKA1179

Main Case Kit
Less Shims
QK1010
Master Kit

With Shims
 Master Countershaft
 Shim Kit
QA10008      
 Basic Countershaft
 CS Shim Kit
QU10008B    √   NR
 Master Mainshaft
 Shim Kit
QA10009      
 Basic Mainshaft
 Shim Kit
QU10009B    √   NR
 Snap Ring
 Reverse Clutch 
QU10300 QK1102  √  √  √
 Snap Ring
 3rd Gear
QU10301  QK1102 √   √  √
 Thrust Washer
 3rd Gear
QU10302 QK1104   √   √
 Thrust Washer
 Reverse Gear
QU10303 QK1104    √  √
 Thrust Washer
 Countershaft
 5th Gear
QU10304 QK1104   √   √
 (4) Snap Rings
 1-2 Synchro
QU10305 QK1103  √  √  √
 Snap Ring, 1st
 Design CS 5th
QU10306 QK1102 √   √**  √
 (4) Synchro
 Strut 1st-2nd
QU10307 QK1100    √  √
  (9) Synchro
 Strut R, 3, 4
QU10308 QK1099   √   √
 (9) Synchro
 Spring R, 3, 4
QU10309 QK1099    √
 (2) Key, Gear
 1992-1994
 Countershaft
QU10310 QK1129  √  √** √ 
 Pin, 5th Gear
 Shift Lug
QU10311 QK1109    √ √ 
 Snap Ring, 2nd
Design CS 5th
QU10312 QK1102  √  √  √
 Spacer, Teflon
 3rd Gear
QU10313 QK1098 √   √ √ 
 Spacer, Teflon,
 Reverse Gear
QU10314 QK1098  √*  √  √
 (2) Thrust Washer
 Reverse Idler
QU10315 QK1101  √  √
 Pin, Solid Rev &
 5th Thrust Washer
QU10316 QK1110    √  √
 (2) Pin, 5th Gear
w/Mushroom Head 
QU10317 QK1109   √  √ 
 (4) Synchro
 Spring 1st-2nd
QU10318 QK1100    √  √
 Snap Ring, Rear
 Bearing GM 4x2
QU10319        
 Snap Ring, 4x2
 Speedo Gear
 1994-1997
 Dodge NV4500HD
QU10330        
 (4) Block, Shift
 Inhibit 1992-1994
QU10331 QK1085      
 Spring, Shift
 Inhibit 1992-1994
QU10332 QK1085      
 Spring, Shift
 Inhibit 1992-1994
QU10333 QK1085      
 Shift Pad Kit, Early
 Reverse Fork
QK1094        
 Shift Pad Kit, Late
 Reverse Fork
QK1095        
*Has metal instead of Teflon Spacer
**Included with QA1174, NOT included with TKA1179

 

Tech Note 6: Lubricants, Sealants, Threadlockers
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Threadlocker
S9978 1 gram Threadlocker
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Tech Note 7: Manuals and Tools
Need Torque Specs or Rebuild Procedures? Order my TM1003 116 page, full color illustrated NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countershaft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

 

Applications:

Chevy and GMC:
All with New Venture NV4500 Transmission: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Dodge and Ram:
All with New Venture NV4500 Series Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.

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