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TS4800 1972-2006 Jeep Dana 30 Inner Axle Seal Installer Tool Set

QuadTool
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$154.33
SKU:
4800
UPC:
198345077679
Condition:
New
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Description

TS4800 Inner Axle Seal Installer Tool Set for 1972-Current small Jeeps with standard Model 30 front axles with no CAD (central axle disconnect). Includes QT1139 Axle Seal Installer, QT1189 Press Screw Assembly, and QT1186 Thrust Plate. Order QU40307 Seals separately. Tools USA Made.

For a Kit with Seals already included, see: QK4800 for complete kit.

Need More Info? Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Includes
Removal
Clean
Lubricate

Original Seal
Adjustable Depth
Inspect
Matching Parts 1972-1986 CJ & Commando
Matching Parts 1984-1996 Various
Matching Parts 1997-2006 TJ Wrangler
Matching Parts 1999-2004 WJ Grand Cherokee
Applications

Tech Note 1: Includes
TS4800 Includes:
QT1139 Axle Seal Installer
QT1189 Press Screw Assembly
QT1186 Thrust Plate

Tech Note 2: Removal
For all 1973-2006 Jeep Dana 30 front axles that DO NOT HAVE vacuum controlled CAD, two identical axle shaft seals are used. One QU40307 Seal is pressed in the inboard end of each axle tube next to the differential. It is impossible to replace the seals from the outside! You MUST remove the hubs, axle shafts, and differential to replace these seals. QT1032 differential case spreader is definitely recommended but not absolutely required for differential removal/installation.

Tech Note 3: Clean
After removing the old seals (See optional Removal Tools QK4647, TS4863, QT1144), thoroughly clean the axle tubes to remove crud, grit, and scaly rust.

Tech Note 4: Lubricate
Lubricate the Seal Lips with clean grease before installing the differential to provide initial lubrication. Install the axle shafts dry to minimize the chances of picking up residual grit inside the axle tubes as you slide the axle shafts into position.

Tech Note 5: Original Seal
The original seal type used in 1972-1978 Jeep Dana 30 front axles was QU40057 NOK Seal which requires QT1079 Installer. Dana has discontinued QU40057 Seal and replaced it with QU40307 Seals included with QK4800 Kit. QU40307 directly interchanges with QU40057. If you are a restoration purist and want to replace your 1972-1978 Seals with the same type as original, you can still order QU40057 while supplies last.

Tech Note 6: Adjustable Depth
TS4800 uses QT1139 adjustable depth installer which allows you to offset the seal to miss a worn spot on the axle shaft. This is a valuable feature, however, YOU have to determine the final depth of the seal. If you are not careful, it is unlikely but possible to seat the seal too deep with which can put the seal beyond the machined seal surface of the axle shaft.

Tech Note 7: Inspect
When replacing your inner axle seals, ALWAYS inspect your Ball Joints, Axle Universal Joints, Differential Bearings, Wheel Bearings, and Spindle Bearings/Seals for wear or damage. The extra time needed to replace these components is minimal since you already have the axle apart to do the axle seals.

Tech Note 8: Matching Parts 1972-1986 CJ & Commando

Parts You May Also Need to Complete the Job
for 1972-1986 Jeep CJs or 1972-1973 Commandos

  QU40792 Axle Shaft U-Joint, Non-Greaseable
QU40822 Axle Shaft U-Joint, Greaseable
QU40187 OE Ball Joint Set
QU15005 6 Bolt Front Hub Gasket
QU40236 Differential Cover Gasket
QU42027 Reusable Differential Cover Gasket
S82194 Grey RTV Sealant
QK4669 Hex Spindle Nut Kit
QU50750 Front Spindle to Knuckle Bolt
QU95035 3/8" SAE Metal Lock Nut
QU50225 Inner Front Wheel Seal
QU15015 Front Wheel Seal
QU15016 Inner Front Wheel Seal
TK4914 Timken Wheel Bearing Set for Drum Brake Axles
TK4907 Timken Wheel Bearing Set for Disc Brake Models
 Additional Tools You May Need
   

 

Tech Note 9: Matching Parts 1984-1996 Various

Parts You May Also Need to Complete the Job
for 1984-2001 Jeep XJ Cherokee/Comanche/Wagoneer, 1993-1998 Jeep ZJ Grand Cherokee, and 1987-1996 Jeep YJ Wrangler


 
D440093 Flat Washer
  D440094 Outer Axle Nut
  D440095 Retainer Nut
QU40291 Cotter Key
QU40792 Axle U-Joint, Non-Greaseable *1990-1991 XJ with Axle Tag# 610618
TK40712 Axle U-Joint, Non-Greaseable **All With Cardan Joint EXCEPT 1990-1991 XJ with Axle Tag# 610318
QU90007 Axle U-Joint, Greaseable ** All With Cardan Joint EXCEPT 1990-1991 XJ with Axle Tag# 610318
QU40236 Differential Cover Gasket
QU42027 Reusable Differential Cover Gasket
S82194 Grey RTV Sealant
  QU15083 Unitized Front Hub Assembly for 1984-1989 XJ and 1987-1989 YJ
QU50276 Front Hub Assembly *1990-1996 YJ, 1993-1998.5 ZJ, and 1990-1999.5 XJ with composite front brake rotors
  QU15084 Front Hub Assembly for 1999.5-2001 Jeep XJ with cast front brake rotors
  D442101 OE Ball Joint Set
 Additional Tools You May Need
   

 

Tech Note 10: Matching Parts 1997-2006 TJ Wrangler

Parts You May Also Need to Complete the Job
for 1997-2006 Jeep TJ Wrangler


 
D440093 Flat Washer
  D440094 Outer Axle Nut
  D440095 Retainer Nut
QU40291 Cotter Key
  TK40712 Axle U-Joint, Non-Greaseable
QU90007 Axle U-Joint, Greaseable
QU40236 Differential Cover Gasket
QU42027 Reusable Differential Cover Gasket
QU50276 Front Hub Assembly *1997-1999 TJ
  QU15084 Front Hub Assembly for 2000-2006 TJ
S82194 Grey RTV Sealant
  D442101 OE Ball Joint Set
 Additional Tools You May Need
   

 

Tech Note 11: Matching Parts 1999-2004 WJ Grand Cherokee

Parts You May Also Need to Complete the Job
for Jeep 1999-2004 Jeep WJ Grand Cherokee


 
D440094 Outer Axle Nut
  D440095 Retainer Nut
QU40291 Cotter Key
  D442256 OE Ball Joint Kit for One Side
TK40712 Axle U-Joint, Non-Greaseable *Only used on 1999 with Cardan U-Joint
QU90007 Axle U-Joint, Greaseable *Only used on 1999 with Cardan U-Joint
QU40236 Differential Cover Gasket
QU42027 Reusable Differential Cover Gasket
  QU15085 Front Hub Assembly for 1999-2004 WJ
 Additional Tools You May Need
   

 

Applications

Jeep:
CJ Series (includes CJ-5, CJ-6, CJ-7, and CJ-8 Scrambler): 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986
Commando: 1972, 1973
XJ  without Vacuum Controlled Central Axle Disconnect (includes Cherokee, Small Wagoneer, and Comanche): 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
YJ Wrangler (Jeep and Dana websites list the YJ up to the 1996 model year. Most online histories state there was "Jeep did not offer a 1996 YJ"): 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
ZJ Grand Cherokee (The ZJ was introduced in early 1992 as a 1993 model year vehicle): 1993, 1994, 1995, 1996, 1997, 1998
TJ Wrangler with the Dana 30 Front Axle: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
WJ Grand Cherokee: 1999, 2000, 2001, 2002, 2003, 2004

Warranty

Tools, New Parts, and Torque King® products in a kit or sold individually are warranted to the original purchaser to be free from defects in materials and workmanship for a period of one year from the date of sale. Certain Products, such as Warn® Hubs may be covered by additional manufacturer's warranties. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE EXCLUSIVE REMEDIES FOR A WARRANTY CLAIM HEREUNDER IS RETURN OF THE GOODS TO TORQUE KING 4X4 FOR REPAIR, REPLACEMENT, OR REPAYMENT OF THE PURCHASE PRICE. ALL CLAIMS FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARE HEREBY EXCLUDED FROM THIS LIMITED WARRANTY.

Product Reviews

  • 5

    TS4800 Seal Install Tool

    JD on Mar 14, 2018

    Great tool. Makes Dana 30 inner seal installation a snap. Tool is high quality, very easy to use, and worked as intended.

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