QA20216 Ford SD New Venture NV271F Transfer Case Shift Update Kit

QA20216 Ford New Venture NV271F Transfer Case Shift Update Kit is a genuine original equipment Kit for 1999-2004 Ford New Venture NV271F Manual Shift Transfer Cases in 1999-2004 Ford Super Duty F250, F350, F450, F550 4x4 trucks. QA20216 Kit includes a new Mainshaft (Rear Output Shaft), Sliding Range Collar and Range Shift Fork with Pads. The new design parts help minimize range fork pad wear and reduce the chances of having of the range fork and shift collar failures. Can also be used for major rebuilds on all 2005-2010 NV271F Transfer Cases. Replaces QU20216. USA Made.

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Dan the Gear Man® Tech Notes:
Issues
Change Oil
Kit Includes
Manufacturers
Matching Parts
Applications

Tech Note 1: Issues
All original 1999-2004 Ford Super Duty NV271F manual shift transfer cases had issues with excessive shift fork and pad wear. A fork redesign in 2001 helped, but the final solution was this factory Shaft and Fork Update Kit (which uses QU10951 Pads) which was developed to address those wear problems with the original fork/hub, and shaft design.

Tech Note 2: Change Oil
Range Forks typically fail when the Plastic Shift Fork Pads wear away. While there can be several causes of Pad wear, high on the list is dirty or low oil. Check and change your Transfer Case oil on a regular basis!

Tech Note 3: Kit Includes
QA20216 Kit includes:
QU20295 Mainshaft/Rear Output Shaft
QU11000 Range Sleeve
QU20198 Shift Fork
QU10951 (2) Range Fork Shift Pads
QU10975 Mode Hub Snap Ring

Tech Note 4: Manufacturers
When Ford (1999 models) and Dodge (2003 models) first used NV271 and NV273 transfer cases, New Process Gear (NPG) of East Syracuse N.Y. was part of New Venture Gear (NVG). When NVG dissolved, NPG continued on under Chrysler. Chrysler subsequently sold the production rights to Magna, a Canadian automotive parts company. All these name changes are confusing, but the important thing to know is a specific assembly number for any 271F, 271D, 273D, and 273F transfer case is the same and uses the same replacement parts regardless of it was built by New Venture, New Process, or Magna.

Tech Note 5: Matching Parts
Matching Parts for QA20216 Shaft Update Kit are:
QU11000 Planetary Assembly
QU10991 Synchronizer Mode Hub
QU10992 Sliding Mode Clutch
QU11000 Range Sleeve
QU20212 Mode Fork
QU20213 Shift Sector Shaft with Cam
QU10974 Shift Support Assembly
QU20547 Transfer Case Shift Lever
QU20548 Transfer Case Shifter Assembly
QU20549 Shifter Lever Boot
QU11004 Mode Fork Spring
QU20192 Shift Lever
QU11009 Shift Lever to Case Thrust Washer/Spacer

Applications:
Ford Super Duty F250, F350, F450, F550 NV271F: 1999, 2000, 2001, 2002, 2003, 2004, 2006, 2007, 2008, 2009, 2010