{"title":"Dodge \u0026 Ram Transfer Case FAQs","description":"","products":[{"product_id":"sku-faq4005-1992-1993-dodge-np205-transfer-case-jumps-out-of-gear","title":"FAQ4005 1992-1993 Dodge NP205 Transfer Case Jumps Out of Gear","description":"\u003cp\u003e\u003cspan style=\"color: #ff0000;\"\u003e\u003cstrong\u003eProblem: 1992-1993 Dodge NP205 Transfer Case Jumps Out of Gear\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e \u003cp\u003e\u003cspan style=\"text-decoration: underline;\"\u003e\u003cstrong\u003ePossible Causes\u003c\/strong\u003e\u003c\/span\u003e \u003cem\u003e(Note: There may be a combination of issues listed below causing the problem)\u003c\/em\u003e:\u003cbr\u003e\u003cbr\u003e\u003cstrong\u003eA) Shift Lever Hits Gate before Transfer Case is Fully Engaged:\u003c\/strong\u003e Adjust Brackets (See Photo Above)\u003cbr\u003e\u003cstrong\u003eB) Clutch Teeth on Selected NP205 Gear and Sliding Clutch Ring are Worn:\u003c\/strong\u003e Rebuild Case and Replace Worn Parts*\u003cbr\u003e\u003cstrong\u003eC) Transfer Case Shift Fork tips are worn down:\u003c\/strong\u003e Replace \u003ca href=\"50338-qu50338-np205-transfer-case-shift-fork\" target=\"_blank\"\u003eQU50338\u003c\/a\u003e Fork(s)\u003cbr\u003e\u003cstrong\u003eD) Poppet Spring(s) are Weak:\u003c\/strong\u003e Replace \u003ca href=\"50252-qu50252-poppet-spring-for-np200-np201-np203-np205-transfer-cases\" target=\"_blank\"\u003eQU50252\u003c\/a\u003e Springs\u003cbr\u003e\u003cstrong\u003eE) Shift Rod Worn:\u003c\/strong\u003e Repair or Replace \u003ca href=\"5520149-qu20149u-used-np205-transfer-case-shift-rail-interlock-rod\" target=\"_blank\"\u003eQU20149U\u003c\/a\u003e Rod\u003cbr\u003e\u003cstrong\u003eF) Hole in Transfer Case Shift Link is Worn Oversize:\u003c\/strong\u003e Replace with New \u003ca href=\"10870-qu10870-irregular-shift-link-for-new-process-np205-transfer-cases\" target=\"_blank\"\u003eQU10870\u003c\/a\u003e Link\u003cbr\u003e\u003cstrong\u003eG) Pins that attach Shift Link to Shift Rods Worn:\u003c\/strong\u003e Replace with \u003ca href=\"2017-qk2017-np205-stainless-steel-shift-link-pin-set\" target=\"_blank\"\u003eQK2017\u003c\/a\u003e Pin Set\u003cbr\u003e\u003cstrong\u003eH) Transfer Case Shifts Hard Causing Excessive Transfer Case Shifter Bracket Flex:\u003c\/strong\u003e Rebuild Transfer Case**\u003c\/p\u003e \u003cp\u003e*Inspect and Replace Worn Parts:\u003cbr\u003e\u003ca href=\"5510859-tk10859u-good-used-np205-low-gear\" target=\"_blank\"\u003eTK10859U\u003c\/a\u003e Used Low Gear\u003cbr\u003e\u003ca href=\"5520107-tk20107u-used-torque-king-np205-front-output-shaft-high-gear\" target=\"_blank\"\u003eTK20107U\u003c\/a\u003e Used High Gear\u003cbr\u003e\u003ca href=\"50339-qu50339-replacement-sliding-clutch-collar-ring-for-np205\" target=\"_blank\"\u003eQU50339\u003c\/a\u003e Sliding Clutch Ring\u003cbr\u003e\u003ca href=\"20124-tk20124-torque-king-new-np205-transfer-case-idler-gear\" target=\"_blank\"\u003eTK20124\u003c\/a\u003e New or \u003ca href=\"5520124-tk20124u-used-idler-gear-for-np205-transfer-case\" target=\"_blank\"\u003eTK20124U\u003c\/a\u003e Used Idler Gear\u003c\/p\u003e \u003cp\u003e**Transfer Case Rebuild Kits:\u003cbr\u003e\u003ca href=\"132011-tk2011-np205-transfer-case-master-overhaul-kit-1980-93-23-spline-dodge\" target=\"_blank\"\u003eTK2011\u003c\/a\u003e 23 Spline Master Overhaul Kit\u003cbr\u003e\u003ca href=\"132000-tk2000-np205-29-spline-master-overhaul-kit-for-1989-1993\" target=\"_blank\"\u003eTK2000\u003c\/a\u003e 29 Spline Master Overhaul Kit\u003c\/p\u003e","brand":"Dan the Gear Man","offers":[{"title":"Default Title","offer_id":41661057531981,"sku":"FAQ4005","price":0.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0603\/0206\/5741\/files\/Dodge_1992-1993_getragxnp205_shifter-DN4005_3__73179_17494__98742.1707961606.1280.1280.jpg?v=1742728168"}],"url":"https:\/\/torqueking.com\/collections\/dodge-ram-transfer-case-faqs.oembed","provider":"Torque King 4x4","version":"1.0","type":"link"}